Revolutionise Your Plastic Recycling.
Introducing the advanced PP/PE Film Shredding and Densifying Line, your all-in-one solution for transforming contaminated plastic film bales into high-value, reusable materials. Efficiently process 200 kg/t til 1.000 kg/t and take a significant step towards sustainable operations.
Why Our System Excels
Integrated Efficiency
A complete, streamlined process from raw bales to densified, ready-to-use product.
Output af høj kvalitet
Achieve impressive material density (350-410 kg/m³), perfect for transport and further processing.
Skræddersyet til dine behov
Customisable components and capacities to perfectly match your operational scale.
Transforming Waste into Value: How It Works
Bale Shredding
Compacted PP/PE film bales are broken down by a robust single-shaft shredder into smaller, manageable pieces.
Våd granulering
Shredded film is cut into fine flakes in a wet granulator, which also provides initial washing.
Superior Cleaning
A sink/float tank effectively separates contaminants like mud and stones from the plastic flakes.
Densification
Cleaned film is dried and densified into irregular, high-density pellets by a specialized squeezer.
In-Depth System Capabilities
Key Operational Features
- Effektiv makuleringsproces: Systemet begynder med en enkelt-akslet makuleringsmaskine udstyret med en bevægelig tragt, der effektivt nedbryder komprimerede baller af plastfilm til håndterbare størrelser.
- Avanceret vådgranulering: De makulerede film overføres til en vådgranulator/knuser, hvor kraftige knive, der roterer med høj hastighed, skærer materialet i små flager. En tilpasselig skærm kontrollerer flagestørrelsen, og vand, der sprøjtes ind i skærekammeret, vasker delvist materialet og fungerer som et smøremiddel for at reducere friktionen.
- Overlegen rengøringsmekanisme: De vask/flydetank fungerer som en effektiv rensestation. Roterende skovle flytter plastikflagerne langs en vandfyldt tank, hvilket tillader forurenende stoffer som mudder og små sten at synke til bunden for fjernelse.
- High-density output: Den rensede plastfilm behandles derefter af en squeezer, hvor det fortættes til uregelmæssige pellets ved hjælp af en stor skrue og varmelegemer. Dette øger materialetætheden væsentligt til ca 350-410 kg/m³, der optimerer den til opbevaring og transport.
- Energy Saving Design: Optimeret til at reducere energiforbruget uden at gå på kompromis med ydeevnen og derved sænke driftsomkostningerne.
- Brugervenlig betjening: Requires minimal operators and is designed for straightforward maintenance and ease of use.
Tekniske specifikationer
| Model | Kapacitet | Dimensioner (L×B×H) | Operatører påkrævet | Installationskraft |
|---|---|---|---|---|
| PP/PE-200 | 200 kg/t | 25 × 5 × 5.5 m | 2-3 | 196 kW |
| PP/PE-500 | 500 kg/t | 28 × 6 × 5.5 m | 2-3 | 215 kW |
| PP/PE-1000 | 1.000 kg/t | 35 × 8.5 × 5.5 m | 2-3 | 401 kW |
See Our System in Action
Peace of Mind Guaranteed
Vi tilbyder en begrænset garanti on all our recycling machinery. Our comprehensive installationspakker include expert engineers travelling to your facility to assist with the installation process, ensuring your equipment is set up for optimal performance from day one.
Ofte stillede spørgsmål
What types of plastic can this line process?
This line is specifically designed for PP (Polypropylene) and PE (Polyethylene) films, including post-consumer and post-industrial waste like packaging films, agricultural films (after pre-washing if heavily soiled), and industrial scraps.
What is the typical moisture content of the final densified product?
The squeezer component significantly reduces moisture content. Typically, the final densified pellets will have a moisture content of less than 3-5%, making them ideal for pelletising or other reprocessing applications.
Can the system handle contaminated films?
Yes, the line is designed to handle contaminated bales. The wet granulation and sink/float tank are crucial for washing and separating common contaminants like dirt, sand, and small stones. However, heavily contaminated materials might require pre-washing for optimal results.
What are the lead times and installation support?
Lead times vary based on customisation and current order volume. Please contact us for the most up-to-date information. We offer comprehensive installation support, including sending our engineers to your site for setup and commissioning.
Ready to Upgrade Your Recycling?
Get a customised proposal and the latest pricing for our PP/PE Film Shredding and Densifying Line. Let’s discuss how our technology can meet your specific recycling challenges.
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