{"id":13467,"date":"2025-05-21T05:45:06","date_gmt":"2025-05-21T03:45:06","guid":{"rendered":"https:\/\/www.energycle.com\/?page_id=13467"},"modified":"2026-04-20T09:27:33","modified_gmt":"2026-04-20T07:27:33","slug":"zigzag-luchtclassificator","status":"publish","type":"page","link":"https:\/\/www.energycle.com\/nl\/hulpsysteem\/zigzag-luchtclassificator\/","title":{"rendered":"Zig Zag Lucht Classifier"},"content":{"rendered":"\n<div id=\"erm-zzac\" class=\"energycle-hero-page\" aria-label=\"Energycle Zig Zag Air Classifier\">\n\n    <section id=\"overview\" class=\"energycle-hero-section\">\n        <div class=\"energycle-hero-inner\">\n            <div class=\"energycle-hero-content\">\n                <p class=\"energycle-hero-eyebrow\">Zig Zag Multi-Stage Air Separation<\/p>\n                <h1 class=\"energycle-hero-title\">Energycle Zig Zag Air Classifier<\/h1>\n                <p class=\"energycle-hero-subtitle\">Airflow-based separation equipment for removing labels, paper, film\n                    fragments, dust, and fines from plastic flakes, granules, and regrind.<\/p>\n                <div>\n                    <a href=\"#inquiry-form\" class=\"energycle-hero-cta\">Get a Tailored Solution<\/a>\n                    <a href=\"#benefits\" class=\"energycle-hero-cta-outline\">View Benefits<\/a>\n                <\/div>\n                <nav class=\"energycle-hero-quicklinks\" aria-label=\"On-page navigation\">\n                    <a href=\"#benefits\" class=\"energycle-hero-quicklinks-item\">Benefits<\/a>\n                    <a href=\"#how-it-works\" class=\"energycle-hero-quicklinks-item\">How it works<\/a>\n                    <a href=\"#applications\" class=\"energycle-hero-quicklinks-item\">Applications<\/a>\n                    <a href=\"#faq\" class=\"energycle-hero-quicklinks-item\">FAQ<\/a>\n                <\/nav>\n            <\/div>\n            <div class=\"energycle-hero-image\">\n                <img class=\"energycle-hero-main-img\" src=\"https:\/\/recycling.imgix.net\/image\/web\/Zig-Zag%20Air%20Classifier-Display.webp\" alt=\"Zig Zag air classifier display machine\" loading=\"lazy\" decoding=\"async\" width=\"1200\" height=\"900\">\n            <\/div>\n        <\/div>\n    <\/section>\n\n    <section id=\"benefits\">\n        <div class=\"energycle-wrapper\">\n            <div class=\"energycle-section-header\">\n                <h2 class=\"energycle-section-title\">Why It Fits Plastic Recycling Lines<\/h2>\n                <p class=\"energycle-section-desc\">Boost PET flake purity and protect downstream equipment by removing light\n                    contaminants before extrusion or washing.<\/p>\n            <\/div>\n            <div class=\"energycle-advantage-grid\">\n                <article class=\"energycle-advantage-card energycle-span-2\">\n                    <div class=\"energycle-advantage-header\">\n                        <div class=\"energycle-advantage-header-icon\"><i class=\"fa-solid fa-broom\" aria-hidden=\"true\"><\/i><\/div>\n                        <h3>Cleaner Flake Output<\/h3>\n                    <\/div>\n                    <p>The zig-zag column creates repeated air crossflow so light contaminants separate from heavier\n                        plastic fractions efficiently, improving purity before washing, extrusion, or pelletizing.<\/p>\n                <\/article>\n                <article class=\"energycle-advantage-card\">\n                    <div class=\"energycle-advantage-header\">\n                        <div class=\"energycle-advantage-header-icon\"><i class=\"fa-solid fa-check-circle\"\n                                aria-hidden=\"true\"><\/i><\/div>\n                        <h3>Precise Removal<\/h3>\n                    <\/div>\n                    <p>Separates paper, labels, and dust from heavier flakes with stable airflow control.<\/p>\n                <\/article>\n                <article class=\"energycle-advantage-card\">\n                    <div class=\"energycle-advantage-header\">\n                        <div class=\"energycle-advantage-header-icon\"><i class=\"fa-solid fa-gauge-high\"\n                                aria-hidden=\"true\"><\/i><\/div>\n                        <h3>High Throughput<\/h3>\n                    <\/div>\n                    <p>Suitable for bottle flakes and regrind in continuous-duty production lines without interrupting downstream flow.<\/p>\n                <\/article>\n                <article class=\"energycle-advantage-card energycle-span-2\">\n                    <div class=\"energycle-advantage-header\">\n                        <div class=\"energycle-advantage-header-icon\"><i class=\"fa-solid fa-sliders\" aria-hidden=\"true\"><\/i><\/div>\n                        <h3>Flexible for Different Feedstock<\/h3>\n                    <\/div>\n                    <p>Air volume and suction can be tuned around flake size, bulk density, and contamination level for\n                        PET, rigid plastics, and film scrap.<\/p>\n                <\/article>\n                <article class=\"energycle-advantage-card energycle-span-2\">\n                    <div class=\"energycle-advantage-header\">\n                        <div class=\"energycle-advantage-header-icon\"><i class=\"fa-solid fa-wind\" aria-hidden=\"true\"><\/i><\/div>\n                        <h3>Dust Control and Cyclone Collection<\/h3>\n                    <\/div>\n                    <p>Closed-loop airflow and cyclone collection help reduce dust spread around the line while handling the light fraction independently for cleaner heavy-product output.<\/p>\n                <\/article>\n                <article class=\"energycle-advantage-card\">\n                    <div class=\"energycle-advantage-header\">\n                        <div class=\"energycle-advantage-header-icon\"><i class=\"fa-solid fa-wrench\" aria-hidden=\"true\"><\/i><\/div>\n                        <h3>Low Maintenance<\/h3>\n                    <\/div>\n                    <p>No internal rotating parts inside the separation chamber reduces wear and keeps maintenance simpler over long production runs.<\/p>\n                <\/article>\n            <\/div>\n        <\/div>\n    <\/section>\n\n    <section id=\"how-it-works\" class=\"energycle-process-section\">\n        <div class=\"energycle-wrapper\">\n            <div class=\"energycle-section-header\">\n                <p class=\"energycle-process-section-eyebrow\">How it works<\/p>\n                <h2 class=\"energycle-process-section-heading\">How the Zig Zag Classifier Works<\/h2>\n                <p class=\"energycle-process-section-sub\">A multi-stage airflow column efficiently separates light\n                    contaminants from plastic flakes through gravity and suction.<\/p>\n            <\/div>\n            <div class=\"energycle-process-flow-h\">\n                <article class=\"energycle-process-h-step\">\n                    <div class=\"energycle-process-h-step-num\">1<\/div>\n                    <span class=\"energycle-process-h-step-icon\"><i class=\"fa-solid fa-inbox\" aria-hidden=\"true\"><\/i><\/span>\n                    <h3 class=\"energycle-process-h-step-title\">Feed Entry<\/h3>\n                    <p class=\"energycle-process-h-step-desc\">Plastic flakes or regrind enter the zig-zag chamber in an even flow.<\/p>\n                    <div class=\"energycle-process-h-step-tags\">\n                        <span class=\"tag\">Controlled<\/span>\n                        <span class=\"tag\">Infeed<\/span>\n                    <\/div>\n                <\/article>\n                <article class=\"energycle-process-h-step\">\n                    <div class=\"energycle-process-h-step-num\">2<\/div>\n                    <span class=\"energycle-process-h-step-icon\"><i class=\"fa-solid fa-wind\" aria-hidden=\"true\"><\/i><\/span>\n                    <h3 class=\"energycle-process-h-step-title\">Air Separation<\/h3>\n                    <p class=\"energycle-process-h-step-desc\">Crossflow air lifts light contamination while heavier plastic drops through.<\/p>\n                    <div class=\"energycle-process-h-step-tags\">\n                        <span class=\"tag\">Multi-Stage<\/span>\n                        <span class=\"tag\">Suction<\/span>\n                    <\/div>\n                <\/article>\n                <article class=\"energycle-process-h-step\">\n                    <div class=\"energycle-process-h-step-num\">3<\/div>\n                    <span class=\"energycle-process-h-step-icon\"><i class=\"fa-solid fa-filter\" aria-hidden=\"true\"><\/i><\/span>\n                    <h3 class=\"energycle-process-h-step-title\">Capture<\/h3>\n                    <p class=\"energycle-process-h-step-desc\">Dust and labels move with the air stream into cyclone collection.<\/p>\n                    <div class=\"energycle-process-h-step-tags\">\n                        <span class=\"tag\">Cyclone<\/span>\n                        <span class=\"tag\">labels<\/span>\n                    <\/div>\n                <\/article>\n                <article class=\"energycle-process-h-step\">\n                    <div class=\"energycle-process-h-step-num\">4<\/div>\n                    <span class=\"energycle-process-h-step-icon\"><i class=\"fa-solid fa-check-double\" aria-hidden=\"true\"><\/i><\/span>\n                    <h3 class=\"energycle-process-h-step-title\">Discharge<\/h3>\n                    <p class=\"energycle-process-h-step-desc\">Heavier and cleaner plastic exits for the next processing stage.<\/p>\n                    <div class=\"energycle-process-h-step-tags\">\n                        <span class=\"tag\">Output<\/span>\n                        <span class=\"tag\">rPET<\/span>\n                    <\/div>\n                <\/article>\n            <\/div>\n        <\/div>\n    <\/section>\n\n    <section id=\"applications\">\n        <div class=\"energycle-wrapper\">\n            <div class=\"energycle-section-header\">\n                <h2 class=\"energycle-section-title\">Applications<\/h2>\n                <p class=\"energycle-section-desc\">Essential separation for high-purity plastic recycling lines.<\/p>\n            <\/div>\n            <div class=\"energycle-app-bento\">\n                <article class=\"energycle-app-bento-card\">\n                    <div class=\"energycle-app-bento-icon\"><i class=\"fa-solid fa-prescription-bottle\"\n                            aria-hidden=\"true\"><\/i><\/div>\n                    <h3 class=\"energycle-app-bento-title\">PET Bottle Flakes<\/h3>\n                    <p class=\"energycle-app-bento-desc\">Removes residual labels, paper, and light film from washed flakes.<\/p>\n                <\/article>\n                <article class=\"energycle-app-bento-card\">\n                    <div class=\"energycle-app-bento-icon\"><i class=\"fa-solid fa-recycle\" aria-hidden=\"true\"><\/i><\/div>\n                    <h3 class=\"energycle-app-bento-title\">HDPE and PP Regrind<\/h3>\n                    <p class=\"energycle-app-bento-desc\">Removes dust and light foreign matter before extrusion or pelletizing.<\/p>\n                <\/article>\n                <article class=\"energycle-app-bento-card\">\n                    <div class=\"energycle-app-bento-icon\"><i class=\"fa-solid fa-film\" aria-hidden=\"true\"><\/i><\/div>\n                    <h3 class=\"energycle-app-bento-title\">Film and Flexible Scrap<\/h3>\n                    <p class=\"energycle-app-bento-desc\">Improves removal of low-density contamination from shredded film.<\/p>\n                <\/article>\n            <\/div>\n        <\/div>\n    <\/section>\n\n    <section id=\"video\" class=\"energycle-video-section\">\n        <div class=\"energycle-wrapper\">\n            <div class=\"energycle-section-header\">\n                <h2 class=\"energycle-section-title\">Video Demonstration<\/h2>\n            <\/div>\n            <div class=\"energycle-video-container\" data-video-id=\"NJvvW8opH8U\"\n                data-video-title=\"Energycle Zig Zag Air Classifier Demo\">\n                <button type=\"button\" class=\"energycle-video-trigger\" aria-label=\"Play Energycle Zig Zag Air Classifier video\">\n                    <img decoding=\"async\" src=\"https:\/\/i.ytimg.com\/vi\/NJvvW8opH8U\/hqdefault.jpg\"\n                        alt=\"Energycle Zig Zag Air Classifier video cover\" loading=\"lazy\">\n                    <span class=\"play-button\" aria-hidden=\"true\"><\/span>\n                <\/button>\n            <\/div>\n        <\/div>\n    <\/section>\n\n    <section id=\"faq\" class=\"energycle-faq-section\">\n        <div class=\"energycle-wrapper energycle-faq-container\">\n            <div class=\"energycle-section-header\">\n                <h2 class=\"energycle-section-title\">Frequently Asked Questions<\/h2>\n            <\/div>\n            <div>\n                <div class=\"energycle-faq-accordion-item\">\n                    <button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"zzac-faq-t-1\"\n                        aria-controls=\"zzac-faq-c-1\">\n                        <h3>What contaminants does it remove?<\/h3>\n                        <i class=\"fa-solid fa-plus energycle-faq-accordion-icon\" aria-hidden=\"true\"><\/i>\n                    <\/button>\n                    <div class=\"energycle-faq-accordion-content\" id=\"zzac-faq-c-1\" role=\"region\" aria-labelledby=\"zzac-faq-t-1\">\n                        <p>It removes light impurities such as paper, labels, film fragments, dust, and fines from plastic\n                            flakes or regrind.<\/p>\n                    <\/div>\n                <\/div>\n                <div class=\"energycle-faq-accordion-item\">\n                    <button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"zzac-faq-t-2\"\n                        aria-controls=\"zzac-faq-c-2\">\n                        <h3>Which materials is it suitable for?<\/h3>\n                        <i class=\"fa-solid fa-plus energycle-faq-accordion-icon\" aria-hidden=\"true\"><\/i>\n                    <\/button>\n                    <div class=\"energycle-faq-accordion-content\" id=\"zzac-faq-c-2\" role=\"region\" aria-labelledby=\"zzac-faq-t-2\">\n                        <p>Typical applications include PET flakes, HDPE and PP regrind, mixed rigid plastics, film scrap,\n                            and WEEE plastics.<\/p>\n                    <\/div>\n                <\/div>\n                <div class=\"energycle-faq-accordion-item\">\n                    <button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"zzac-faq-t-3\"\n                        aria-controls=\"zzac-faq-c-3\">\n                        <h3>Does it support closed-loop air?<\/h3>\n                        <i class=\"fa-solid fa-plus energycle-faq-accordion-icon\" aria-hidden=\"true\"><\/i>\n                    <\/button>\n                    <div class=\"energycle-faq-accordion-content\" id=\"zzac-faq-c-3\" role=\"region\" aria-labelledby=\"zzac-faq-t-3\">\n                        <p>Yes. Depending on the configuration, the system can run with recirculated air to reduce dust and\n                            improve stability.<\/p>\n                    <\/div>\n                <\/div>\n            <\/div>\n        <\/div>\n    <\/section>\n\n    <section id=\"inquiry-form\" class=\"energycle-cta-section\">\n        <div class=\"energycle-wrapper energycle-cta-inner\">\n            <div class=\"energycle-cta-content\">\n                <h2 class=\"energycle-cta-title\">Need a classifier matched to your line?<\/h2>\n                <p class=\"energycle-cta-subtitle\">Share your feedstock, contamination type, and target capacity. 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