{"id":18408,"date":"2024-10-27T03:37:36","date_gmt":"2024-10-27T02:37:36","guid":{"rendered":"https:\/\/www.energycle.com\/plastic-granulators\/lead-ingot-cold-cutting-machine\/"},"modified":"2026-04-17T09:31:39","modified_gmt":"2026-04-17T07:31:39","slug":"loodgieter-koudsnijmachine-efficiente-nauwkeurige-snijoplossingen","status":"publish","type":"page","link":"https:\/\/www.energycle.com\/nl\/kunststof-granulatoren\/loodgieter-koudsnijmachine-efficiente-nauwkeurige-snijoplossingen\/","title":{"rendered":"Machine voor het koudsnijden van loodstaven | Rookvrije loodgranulator"},"content":{"rendered":"\n<section class=\"energycle-hero-section\" id=\"liccm-overview\">\n  <div class=\"energycle-wrapper energycle-hero-inner\">\n    <div class=\"energycle-hero-content\">\n      <span class=\"energycle-hero-eyebrow\">Lead-Acid Battery Recycling<\/span>\n      <h1 class=\"energycle-hero-title energycle-stagger-up\">Lead Ingot Cold Cutting Machine<\/h1>\n      <p class=\"energycle-hero-subtitle energycle-stagger-up energycle-delay-1\">Convert standard lead ingots into uniform granules for downstream ball mill feeding without large melting furnaces, hazardous lead fumes, or heat-intensive handling. This automated cold cutting system improves safety, lowers energy consumption, and keeps output consistent for lead-acid battery production lines.<\/p>\n      <div class=\"energycle-hero-actions energycle-stagger-up energycle-delay-2\"><a class=\"energycle-hero-cta\" href=\"#liccm-contact\">Request&nbsp;a&nbsp;Quote<\/a><a class=\"energycle-hero-cta-outline\" href=\"#liccm-specs\">Technical&nbsp;Specs<\/a><a class=\"energycle-hero-cta-outline\" href=\"#liccm-video\">Watch&nbsp;Video<\/a><\/div>\n    <\/div>\n    <div class=\"energycle-hero-image energycle-stagger-up energycle-delay-3\">\n      <img fetchpriority=\"high\" decoding=\"async\" class=\"energycle-hero-main-img\" src=\"https:\/\/www.energycle.com\/wp-content\/uploads\/2024\/10\/Lead-Ingot-Cold-Cutting-Machine-Fume-Free-Lead-Granulator.webp\" alt=\"Lead ingot cold cutting machine for lead-acid battery recycling\" width=\"1920\" height=\"1440\" loading=\"eager\">\n    <\/div>\n    <nav class=\"energycle-hero-quicklinks energycle-stagger-up energycle-delay-4\" aria-label=\"Table of Contents\"><a class=\"energycle-hero-quicklinks-item\" href=\"#liccm-advantages\">Advantages<\/a><a class=\"energycle-hero-quicklinks-item\" href=\"#liccm-video\">Video<\/a><a class=\"energycle-hero-quicklinks-item\" href=\"#liccm-process\">How It Works<\/a><a class=\"energycle-hero-quicklinks-item\" href=\"#liccm-components\">Components<\/a><a class=\"energycle-hero-quicklinks-item\" href=\"#liccm-specs\">Specs<\/a><a class=\"energycle-hero-quicklinks-item\" href=\"#liccm-faq\">FAQ<\/a><a class=\"energycle-hero-quicklinks-item\" href=\"#liccm-contact\">Quote<\/a><\/nav>\n  <\/div>\n<\/section>\n\n<section class=\"energycle-video-section\" id=\"liccm-video\">\n  <div class=\"energycle-section-header\">\n    <span class=\"energycle-section-eyebrow\">Machine Demonstration<\/span>\n    <h2 class=\"energycle-section-title\">Lead Ingot Cold Cutting Machine Video<\/h2>\n    <p class=\"energycle-section-desc\">Watch the machine process lead ingots into ready-to-feed granules through automated conveying, extrusion, cutting, and discharge.<\/p>\n  <\/div>\n  <div class=\"energycle-video-container\" data-video-id=\"rpP5oByVLiU\">\n    <button type=\"button\" aria-label=\"Play lead ingot cold cutting machine demo video\">\n      <img src=\"https:\/\/i.ytimg.com\/vi\/rpP5oByVLiU\/hqdefault.jpg\" alt=\"Lead ingot cold cutting machine demo video cover\" loading=\"lazy\" decoding=\"async\">\n      <span class=\"play-button\" aria-hidden=\"true\"><\/span>\n    <\/button>\n  <\/div>\n<\/section>\n\n<section class=\"energycle-template-section\" id=\"liccm-advantages\">\n  <div class=\"energycle-wrapper\">\n    <div class=\"energycle-section-header\">\n      <span class=\"energycle-section-eyebrow\">Why Cold Cutting<\/span>\n      <h2 class=\"energycle-section-title\">Key Advantages for Lead Processing Lines<\/h2>\n      <p class=\"energycle-section-desc\">This PLC-controlled system is designed to improve workplace safety, lower furnace-related energy demand, and deliver stable lead granule output for continuous battery manufacturing operations.<\/p>\n    <\/div>\n    <div class=\"energycle-advantage-grid\">\n      <div class=\"energycle-advantage-card energycle-glow-up\">\n        <h3>No Harmful Lead Fumes<\/h3>\n        <p>Because the ingots are processed in a cold state, the machine avoids the melting stage that generates hazardous lead fumes and high-temperature handling risks.<\/p>\n      <\/div>\n      <div class=\"energycle-advantage-card energycle-glow-up\">\n        <h3>Lower Energy Consumption<\/h3>\n        <p>Eliminating large melting furnaces cuts energy usage significantly and helps reduce operating cost in lead-acid battery material preparation.<\/p>\n      <\/div>\n      <div class=\"energycle-advantage-card energycle-glow-up\">\n        <h3>Stable High Output<\/h3>\n        <p>The machine is built for continuous production and can process about 2.5 to 2.75 tons of lead ingots per hour under the listed configuration.<\/p>\n      <\/div>\n      <div class=\"energycle-advantage-card energycle-glow-up\">\n        <h3>Fully Automated PLC Control<\/h3>\n        <p>Ingot conveying, extrusion, cutting, and discharge are coordinated by a PLC system for repeatable operation and lower dependence on manual intervention.<\/p>\n      <\/div>\n      <div class=\"energycle-advantage-card energycle-glow-up\">\n        <h3>Uniform Granule Quality<\/h3>\n        <p>Cold extrusion and precision cutting help produce consistent lead granules that feed more reliably into the downstream ball mill process.<\/p>\n      <\/div>\n      <div class=\"energycle-advantage-card energycle-glow-up\">\n        <h3>Cleaner Downstream Handling<\/h3>\n        <p>Granules leave the machine ready for discharge and transfer, supporting smoother material flow into the next stage of lead powder production.<\/p>\n      <\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\n<section class=\"energycle-process-section\" id=\"liccm-process\">\n  <div class=\"energycle-wrapper\">\n    <span class=\"energycle-process-section-eyebrow\">Four-Step Workflow<\/span>\n    <h2 class=\"energycle-process-section-heading\">How Lead Ingot Cold Cutting Works<\/h2>\n    <p class=\"energycle-process-section-sub\">The machine converts solid lead ingots into evenly sized granules through automated conveying, repeated cold extrusion, precision cutting, and controlled discharge.<\/p>\n\n    <div class=\"energycle-process-flow-h\">\n      <div class=\"energycle-process-h-step\">\n        <span class=\"energycle-process-h-step-num\">1<\/span>\n        <h3 class=\"energycle-process-h-step-title\">Ingot Conveying<\/h3>\n        <p class=\"energycle-process-h-step-desc\">Standard 45 kg lead ingots are transferred into the machine through the automatic conveying mechanism.<\/p>\n      <\/div>\n      <div class=\"energycle-process-h-step\">\n        <span class=\"energycle-process-h-step-num\">2<\/span>\n        <h3 class=\"energycle-process-h-step-title\">Cold Extrusion<\/h3>\n        <p class=\"energycle-process-h-step-desc\">A powerful extrusion system repeatedly compresses the solid ingot and forms uniform lead strips without melting.<\/p>\n      <\/div>\n      <div class=\"energycle-process-h-step\">\n        <span class=\"energycle-process-h-step-num\">3<\/span>\n        <h3 class=\"energycle-process-h-step-title\">Granule Cutting<\/h3>\n        <p class=\"energycle-process-h-step-desc\">The formed strips move into the cutting zone, where they are cut into controlled granule sizes and weights.<\/p>\n      <\/div>\n      <div class=\"energycle-process-h-step\">\n        <span class=\"energycle-process-h-step-num\">4<\/span>\n        <h3 class=\"energycle-process-h-step-title\">Granule Discharge<\/h3>\n        <p class=\"energycle-process-h-step-desc\">Finished granules are discharged by scraper conveyor and prepared for feeding into the downstream ball mill machine.<\/p>\n      <\/div>\n    <\/div>\n\n    <div class=\"energycle-process-flow-v\">\n      <div class=\"energycle-process-v-step\">\n        <div class=\"v-indicator\">\n          <span class=\"energycle-process-v-step-num\">1<\/span>\n          <span class=\"v-line\"><\/span>\n        <\/div>\n        <div class=\"v-content\">\n          <div class=\"v-step-header\">\n            <h3 class=\"energycle-process-v-step-title\">Ingot Conveying<\/h3>\n          <\/div>\n          <p class=\"energycle-process-v-step-desc\">Standard 45 kg lead ingots are transferred into the machine through the automatic conveying mechanism.<\/p>\n        <\/div>\n      <\/div>\n      <div class=\"energycle-process-v-step\">\n        <div class=\"v-indicator\">\n          <span class=\"energycle-process-v-step-num\">2<\/span>\n          <span class=\"v-line\"><\/span>\n        <\/div>\n        <div class=\"v-content\">\n          <div class=\"v-step-header\">\n            <h3 class=\"energycle-process-v-step-title\">Cold Extrusion<\/h3>\n          <\/div>\n          <p class=\"energycle-process-v-step-desc\">A powerful extrusion system repeatedly compresses the solid ingot and forms uniform lead strips without melting.<\/p>\n        <\/div>\n      <\/div>\n      <div class=\"energycle-process-v-step\">\n        <div class=\"v-indicator\">\n          <span class=\"energycle-process-v-step-num\">3<\/span>\n          <span class=\"v-line\"><\/span>\n        <\/div>\n        <div class=\"v-content\">\n          <div class=\"v-step-header\">\n            <h3 class=\"energycle-process-v-step-title\">Granule Cutting<\/h3>\n          <\/div>\n          <p class=\"energycle-process-v-step-desc\">The formed strips move into the cutting zone, where they are cut into controlled granule sizes and weights.<\/p>\n        <\/div>\n      <\/div>\n      <div class=\"energycle-process-v-step\">\n        <div class=\"v-indicator\">\n          <span class=\"energycle-process-v-step-num\">4<\/span>\n          <span class=\"v-line\"><\/span>\n        <\/div>\n        <div class=\"v-content\">\n          <div class=\"v-step-header\">\n            <h3 class=\"energycle-process-v-step-title\">Granule Discharge<\/h3>\n          <\/div>\n          <p class=\"energycle-process-v-step-desc\">Finished granules are discharged by scraper conveyor and prepared for feeding into the downstream ball mill machine.<\/p>\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\n<section class=\"energycle-template-section\" id=\"liccm-components\">\n  <div class=\"energycle-wrapper\">\n    <div class=\"energycle-section-header\">\n      <span class=\"energycle-section-eyebrow\">Machine Layout<\/span>\n      <h2 class=\"energycle-section-title\">Main Components and Functional Zones<\/h2>\n      <p class=\"energycle-section-desc\">The layout combines conveying, compression, cutting, and discharge modules in one integrated production unit for lead granule preparation.<\/p>\n    <\/div>\n    <div class=\"energycle-template-grid\">\n      <div class=\"energycle-template-card\">\n        <h3 class=\"energycle-template-card-title\">Automatic Ingot Feed<\/h3>\n        <p class=\"energycle-template-card-desc\">The infeed system accepts standard lead ingots and keeps material delivery stable before extrusion begins.<\/p>\n      <\/div>\n      <div class=\"energycle-template-card\">\n        <h3 class=\"energycle-template-card-title\">Cold Extrusion Unit<\/h3>\n        <p class=\"energycle-template-card-desc\">Multiple compression actions shape solid lead into uniform strips without the heat and fumes of traditional melting methods.<\/p>\n      <\/div>\n      <div class=\"energycle-template-card\">\n        <h3 class=\"energycle-template-card-title\">Precision Cutting Mechanism<\/h3>\n        <p class=\"energycle-template-card-desc\">The cutting section controls granule dimensions and helps maintain a repeatable weight range for downstream processing.<\/p>\n      <\/div>\n      <div class=\"energycle-template-card\">\n        <h3 class=\"energycle-template-card-title\">Scraper Conveyor Discharge<\/h3>\n        <p class=\"energycle-template-card-desc\">Finished granules are moved out efficiently so the next stage receives a steady, ready-to-use material stream.<\/p>\n      <\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\n<section class=\"energycle-gallery-section\" id=\"liccm-layout\">\n  <div class=\"energycle-wrapper\">\n    <div class=\"energycle-gallery-grid\">\n      <figure class=\"energycle-gallery-item\">\n        <img decoding=\"async\" src=\"https:\/\/www.energycle.com\/wp-content\/uploads\/2024\/10\/Lead-Ingot-Cold-Cutting-Machine-Fume-Free-Lead-Granulator.webp\" alt=\"Lead ingot cold cutting machine overview\" loading=\"lazy\">\n      <\/figure>\n      <figure class=\"energycle-gallery-item\">\n        <img decoding=\"async\" src=\"https:\/\/www.recyclemachine.net\/wp-content\/uploads\/2024\/07\/image-1024x914.png\" alt=\"Lead ingot cold cutting machine component diagram\" loading=\"lazy\">\n      <\/figure>\n    <\/div>\n  <\/div>\n<\/section>\n\n<section class=\"energycle-specs-section\" id=\"liccm-specs\">\n  <div class=\"energycle-wrapper\">\n    <div class=\"energycle-section-header\">\n      <span class=\"energycle-section-eyebrow\">Technical Data<\/span>\n      <h2 class=\"energycle-section-title\">Lead Ingot Cold Cutting Machine Specifications<\/h2>\n      <p class=\"energycle-section-desc\">Reference specifications for the current lead ingot cold cutting configuration. Final setup can be adjusted according to plant layout and production target.<\/p>\n    <\/div>\n    <div class=\"energycle-specs-table-wrap\">\n      <table class=\"energycle-specs-table\" aria-label=\"Technical specifications for the lead ingot cold cutting machine\">\n        <thead>\n          <tr>\n            <th>Parameter<\/th>\n            <th>Specification<\/th>\n          <\/tr>\n        <\/thead>\n        <tbody>\n          <tr>\n            <td>Production Capacity<\/td>\n            <td>2.5 &#8211; 2.75 tons per hour<\/td>\n          <\/tr>\n          <tr>\n            <td>Input Material<\/td>\n            <td>Standard 45 kg lead ingots<\/td>\n          <\/tr>\n          <tr>\n            <td>Granule Size<\/td>\n            <td>From 25 x 25 x 17 mm down to 20 mm<\/td>\n          <\/tr>\n          <tr>\n            <td>Granule Weight<\/td>\n            <td>75 &#8211; 100 g (+\/- 15 g)<\/td>\n          <\/tr>\n          <tr>\n            <td>Total Installed Power<\/td>\n            <td>28.8 kW<\/td>\n          <\/tr>\n          <tr>\n            <td>Actual Power Usage<\/td>\n            <td>Up to 15 kW<\/td>\n          <\/tr>\n          <tr>\n            <td>Main Unit Dimensions<\/td>\n            <td>3028 x 1040 x 2100 mm<\/td>\n          <\/tr>\n          <tr>\n            <td>Total Machine Weight<\/td>\n            <td>Approximately 4 tons<\/td>\n          <\/tr>\n          <tr>\n            <td>Required Water Pressure<\/td>\n            <td>0.2 MPa<\/td>\n          <\/tr>\n          <tr>\n            <td>Required Air Pressure<\/td>\n            <td>0.4 &#8211; 0.7 MPa<\/td>\n          <\/tr>\n        <\/tbody>\n      <\/table>\n    <\/div>\n    <p class=\"energycle-specs-swipe-hint\">Swipe horizontally to view the full table on mobile.<\/p>\n  <\/div>\n<\/section>\n\n<section class=\"energycle-faq-section\" id=\"liccm-faq\">\n  <div class=\"energycle-wrapper\">\n    <div class=\"energycle-section-header\">\n      <span class=\"energycle-section-eyebrow\">Common Questions<\/span>\n      <h2 class=\"energycle-section-title\">Lead Ingot Cold Cutting Machine FAQs<\/h2>\n      <p class=\"energycle-section-desc\">Answers to the questions most often asked by lead-acid battery manufacturers and recycling plants evaluating cold cutting technology.<\/p>\n    <\/div>\n    <div class=\"energycle-faq-container\">\n      <div class=\"energycle-faq-accordion-item active\">\n        <button class=\"energycle-faq-accordion-header\" type=\"button\" aria-expanded=\"true\">\n          <h3>Why is cold cutting better than traditional melting for lead ingots?<\/h3>\n          <span class=\"energycle-faq-accordion-icon\">+<\/span>\n        <\/button>\n        <div class=\"energycle-faq-accordion-content\">\n          <p>Cold cutting eliminates the melting stage, which means no large furnace, far less energy demand, and no harmful lead fumes generated during granule preparation. It also supports cleaner, more automated material handling.<\/p>\n        <\/div>\n      <\/div>\n      <div class=\"energycle-faq-accordion-item\">\n        <button class=\"energycle-faq-accordion-header\" type=\"button\" aria-expanded=\"false\">\n          <h3>What are the lead granules used for after cutting?<\/h3>\n          <span class=\"energycle-faq-accordion-icon\">+<\/span>\n        <\/button>\n        <div class=\"energycle-faq-accordion-content\">\n          <p>The granules are typically used as feedstock for a ball mill machine, where they are processed into lead powder for battery plate manufacturing.<\/p>\n        <\/div>\n      <\/div>\n      <div class=\"energycle-faq-accordion-item\">\n        <button class=\"energycle-faq-accordion-header\" type=\"button\" aria-expanded=\"false\">\n          <h3>Can the granule size and weight be adjusted?<\/h3>\n          <span class=\"energycle-faq-accordion-icon\">+<\/span>\n        <\/button>\n        <div class=\"energycle-faq-accordion-content\">\n          <p>Yes. The machine can be configured to produce granules from about 25 x 25 x 17 mm down to 20 mm, with a typical granule weight of 75 to 100 grams within a small tolerance range.<\/p>\n        <\/div>\n      <\/div>\n      <div class=\"energycle-faq-accordion-item\">\n        <button class=\"energycle-faq-accordion-header\" type=\"button\" aria-expanded=\"false\">\n          <h3>What utilities does the machine require?<\/h3>\n          <span class=\"energycle-faq-accordion-icon\">+<\/span>\n        <\/button>\n        <div class=\"energycle-faq-accordion-content\">\n          <p>The listed configuration requires 0.2 MPa water pressure and 0.4 to 0.7 MPa air pressure, in addition to the installed electrical load.<\/p>\n        <\/div>\n      <\/div>\n    <\/div>\n  <\/div>\n<\/section>\n\n<section class=\"energycle-cta-section\" id=\"liccm-contact\">\n  <div class=\"energycle-wrapper energycle-cta-inner\">\n    <div class=\"energycle-cta-content\">\n      <h2 class=\"energycle-cta-title\">Request a Quote for Your Lead Ingot Cold Cutting Line<\/h2>\n      <p class=\"energycle-cta-subtitle\">Share your throughput target, plant conditions, and downstream process requirements. Our engineering team will recommend the right cold cutting configuration for your lead granule production line.<\/p>\n      <div class=\"energycle-cta-features\"><span class=\"energycle-cta-feature\">Cold cutting process consultation<\/span><span class=\"energycle-cta-feature\">Capacity matching for your line<\/span><span class=\"energycle-cta-feature\">Utility and layout guidance<\/span><span class=\"energycle-cta-feature\">Fast quotation support<\/span><span class=\"energycle-cta-feature\">Lead processing equipment expertise<\/span><\/div>\n    <\/div>\n    <div class=\"energycle-cta-form\">\n      <h3 class=\"energycle-cta-form-title\">Request a Quote<\/h3>\n      <div class='fluentform ff-default fluentform_wrapper_1 ffs_default_wrap'><form data-form_id=\"1\" id=\"fluentform_1\" class=\"frm-fluent-form fluent_form_1 ff-el-form-top ff_form_instance_1_1 ff-form-loading ffs_default\" data-form_instance=\"ff_form_instance_1_1\" method=\"POST\" 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energy demand, and no harmful lead fumes generated during granule preparation. 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