{"id":20121,"date":"2026-06-16T16:48:51","date_gmt":"2026-06-16T08:48:51","guid":{"rendered":"https:\/\/www.energycle.com\/"},"modified":"2026-06-17T14:07:08","modified_gmt":"2026-06-17T06:07:08","slug":"kunststof-maalgoed-2","status":"publish","type":"post","link":"https:\/\/www.energycle.com\/nl\/kunststof-maalgoed-2\/","title":{"rendered":"Herstofwerk van kunststof: wat het is, hoe het wordt gemaakt en hoe je de kwaliteit kunt beoordelen"},"content":{"rendered":"\n<p class=\"wp-block-paragraph\">Plastic regrind is one of the most useful \u2014 and most misunderstood \u2014 materials in a recycling operation. Get the quality right and it sells at a steady margin or feeds straight back into your own production. Get it wrong and it sits in a warehouse nobody will buy. This guide explains what plastic regrind is, how shredders and granulators actually produce it, how to judge its quality, and how HDPE, PP, PVC, and PET regrind differ in practice.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What Is Plastic Regrind?<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Plastic regrind is clean plastic scrap that has been mechanically size-reduced into small, irregular flakes or granules so it can be remelted and reused. It comes from production scrap, rejected parts, purgings, trim, and post-consumer items that are ground down rather than melted into uniform pellets. The output keeps the original polymer&#8217;s properties, which is what makes regrind a direct, lower-cost substitute for virgin resin.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The key word is <strong>mechanical<\/strong>. Regrind is not chemically changed \u2014 it is the same polymer, just smaller. That keeps the cost and energy use low, but it also means contamination, moisture, and inconsistent particle size carry straight through to the next process. Quality control happens at the grinding stage, not after.<\/p>\n\n\n\n<blockquote class=\"wp-block-quote is-layout-flow wp-block-quote-is-layout-flow\"><p><strong>In short:<\/strong> Regrind is size-reduced plastic scrap ready for remelting. Its value depends almost entirely on how clean and how consistent it is.<\/p><\/blockquote>\n\n\n\n<h2 class=\"wp-block-heading\">Regrind vs. Virgin, Recycled Pellets, and PCR<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Buyers often use these terms loosely, but they describe different things and command different prices. Regrind is the rawest recycled form: ground flake straight from the granulator. Recycled pellets are regrind that has been remelted and extruded into uniform pellets, which costs more to produce but feeds molding machines more reliably.<\/p>\n\n\n\n<div class=\"energycle-specs-table-wrap\">\n<table class=\"energycle-specs-table\" aria-label=\"Plastic regrind compared with virgin, recycled pellets, and PCR\">\n<thead>\n<tr><th>Material<\/th><th>What It Is<\/th><th>Relative Cost<\/th><th>Best For<\/th><\/tr>\n<\/thead>\n<tbody>\n<tr><td>Virgin resin<\/td><td>New polymer from petrochemicals<\/td><td>Highest<\/td><td>Tight-spec, food-contact, structural parts<\/td><\/tr>\n<tr><td>Regrind (flake)<\/td><td>Ground scrap, not remelted<\/td><td>Lowest<\/td><td>Blending with virgin, non-critical parts<\/td><\/tr>\n<tr><td>Recycled pellets<\/td><td>Regrind remelted and pelletized<\/td><td>Medium<\/td><td>Stable feeding on molding and extrusion lines<\/td><\/tr>\n<tr><td>PCR<\/td><td>Post-consumer resin, often pelletized<\/td><td>Medium\u2013High<\/td><td>Brand sustainability targets, packaging<\/td><\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\">Most processors blend regrind with virgin resin \u2014 often 10% to 30% \u2014 to cut material cost without changing part performance. If you want a drop-in feed instead of a blend, regrind usually needs one more step through a <a href=\"https:\/\/www.energycle.com\/pelletizing-plastic\/\">pelletizing line<\/a> to become uniform pellets.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">How Plastic Regrind Is Made<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Plastic regrind is made by feeding scrap through a shredder and a granulator that cut the material down to a controlled flake size, then screening out fines and contamination. Bulky or thick scrap usually needs two stages of size reduction; clean, thin scrap can often go straight into a granulator. The three machines below each play a distinct role.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">1. Shredding (Primary Size Reduction)<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">For lumps, pipes, drums, or baled scrap, a <a href=\"https:\/\/www.energycle.com\/plastic-shredders\/\">plastic shredder<\/a> tears the material into coarse pieces a few inches across. The low-speed, high-torque action handles bulky and contaminated feed that would jam a granulator. Shredding is the first stage, not the finished flake.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">2. Granulating (Final Flake Sizing)<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">A <a href=\"https:\/\/www.energycle.com\/plastic-granulators\/\">plastic granulator<\/a> turns shredded pieces \u2014 or clean thin scrap fed directly \u2014 into the uniform flake that buyers call regrind. A screen under the rotor sets the final particle size: material stays in the cutting chamber until it is small enough to pass through. Screen choice is the single biggest lever on regrind consistency, as covered in our <a href=\"https:\/\/www.energycle.com\/plastic-granulator-guide\/\">plastic granulator guide<\/a>.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">3. Grinding and Pulverizing (Fine Output)<\/h3>\n\n\n\n<p class=\"wp-block-paragraph\">When an application needs powder rather than flake \u2014 rotomolding or some PVC compounding, for example \u2014 a <a href=\"https:\/\/www.energycle.com\/plastic-grinder-for-recycling\/\">plastic grinder or pulverizer<\/a> takes regrind down to a fine particle. The difference between grinding and crushing matters here; our breakdown of <a href=\"https:\/\/www.energycle.com\/pvc-grinding-vs-crushing-key-differences-and-practical-applications\/\">PVC grinding vs. crushing<\/a> explains when each fits.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">What Determines Regrind Quality<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Regrind quality comes down to four things: cleanliness, particle-size consistency, moisture, and polymer purity. A buyer pays for predictability \u2014 flake that melts the same way every batch. The table below shows what separates a premium grade from a discounted one.<\/p>\n\n\n\n<div class=\"energycle-specs-table-wrap\">\n<table class=\"energycle-specs-table\" aria-label=\"What separates high-grade from low-grade plastic regrind\">\n<thead>\n<tr><th>Quality Factor<\/th><th>High-Grade Regrind<\/th><th>Discounted Regrind<\/th><\/tr>\n<\/thead>\n<tbody>\n<tr><td>Contamination<\/td><td>Single polymer, no metal, paper, or other resins<\/td><td>Mixed resins, fines, labels, dirt<\/td><\/tr>\n<tr><td>Particle size<\/td><td>Uniform flake from a controlled screen<\/td><td>Wide spread, dust and oversize<\/td><\/tr>\n<tr><td>Color<\/td><td>Sorted, consistent color<\/td><td>Mixed color, limits end use<\/td><\/tr>\n<tr><td>Moisture<\/td><td>Dried, ready to feed<\/td><td>Wet, causes defects on remelt<\/td><\/tr>\n<tr><td>Source<\/td><td>Known, traceable scrap stream<\/td><td>Unknown mixed loads<\/td><\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n\n\n\n<p class=\"wp-block-paragraph\">Most of these are set at the grinding stage. A sharp granulator screen and good blade clearance produce even flake with few fines; worn knives produce dust and long strands that downgrade the whole lot. Upstream sorting and metal separation protect both the machine and the final purity.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Regrind by Material: HDPE, PP, PVC, and PET<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Each polymer grinds and sells differently. The notes below cover the four most common regrind streams.<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li><strong>HDPE regrind<\/strong> \u2014 from bottles, drums, pipe, and crates. Tough and forgiving to grind; widely used in non-pressure pipe, lumber, and molded parts. Color sorting drives the price.<\/li>\n<li><strong>PP regrind<\/strong> \u2014 from caps, automotive trim, and woven bags. Grinds cleanly and blends well with virgin PP. Watch for mixed copolymer grades.<\/li>\n<li><strong>PVC regrind<\/strong> \u2014 from pipe, profile, and window scrap. Often ground or pulverized to powder for compounding. Heat-sensitive, so cutting must stay cool to avoid degradation.<\/li>\n<li><strong>PET regrind<\/strong> \u2014 usually called flake, from bottles and trays. The most spec-sensitive stream: moisture, IV value, and contamination decide whether it goes to fiber, strapping, or food-grade lines.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\">How Regrind Is Used and What It&#8217;s Worth<\/h2>\n\n\n\n<p class=\"wp-block-paragraph\">Regrind is worth the most when it goes straight back into the process that created the scrap \u2014 a closed loop with no transport or trading margin. Outside that, it sells into injection molding, extrusion, pipe, lumber, and compounding, either as flake or after pelletizing. Pricing tracks virgin resin but sits below it, and the gap widens or narrows with cleanliness, color, and how tightly the polymer is identified.<\/p>\n\n\n\n<p class=\"wp-block-paragraph\">The practical takeaway for a recycler: the money is made at the grinder. Consistent flake from a well-specified shredding and granulating line sells at a premium and runs trouble-free in your own molding machines. For a full view of where regrind fits in a recycling plant, see our overview of <a href=\"https:\/\/www.energycle.com\/plastic-recycling-machines\/\">plastic recycling machines<\/a>.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Frequently Asked Questions<\/h2>\n\n\n\n<div id=\"erm-regrind-faq\" class=\"energycle-faq-section\">\n<div class=\"energycle-faq-container\">\n<div class=\"energycle-faq-accordion-item\">\n<button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"rg-faq-t-1\" aria-controls=\"rg-faq-c-1\">\n<h3>What is plastic regrind?<\/h3>\n<i class=\"fa-solid fa-plus energycle-faq-accordion-icon\" aria-hidden=\"true\"><\/i>\n<\/button>\n<div class=\"energycle-faq-accordion-content\" id=\"rg-faq-c-1\" role=\"region\" aria-labelledby=\"rg-faq-t-1\">\n<p>Plastic regrind is clean plastic scrap that has been mechanically ground into small flakes or granules so it can be remelted and reused. It keeps the original polymer&#8217;s properties and serves as a lower-cost substitute for virgin resin, usually blended in at 10% to 30%.<\/p>\n<\/div>\n<\/div>\n<div class=\"energycle-faq-accordion-item\">\n<button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"rg-faq-t-2\" aria-controls=\"rg-faq-c-2\">\n<h3>What is the difference between regrind and virgin plastic?<\/h3>\n<i class=\"fa-solid fa-plus energycle-faq-accordion-icon\" aria-hidden=\"true\"><\/i>\n<\/button>\n<div class=\"energycle-faq-accordion-content\" id=\"rg-faq-c-2\" role=\"region\" aria-labelledby=\"rg-faq-t-2\">\n<p>Virgin plastic is new polymer made from petrochemicals and meets tight, consistent specs. Regrind is ground recycled scrap of the same polymer at a lower cost. Regrind can match virgin performance in many parts when it is clean and consistent, which is why most processors blend the two.<\/p>\n<\/div>\n<\/div>\n<div class=\"energycle-faq-accordion-item\">\n<button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"rg-faq-t-3\" aria-controls=\"rg-faq-c-3\">\n<h3>Is regrind the same as recycled pellets?<\/h3>\n<i class=\"fa-solid fa-plus energycle-faq-accordion-icon\" aria-hidden=\"true\"><\/i>\n<\/button>\n<div class=\"energycle-faq-accordion-content\" id=\"rg-faq-c-3\" role=\"region\" aria-labelledby=\"rg-faq-t-3\">\n<p>No. Regrind is ground flake straight from a granulator. Recycled pellets are regrind that has been remelted and extruded into uniform pellets. Pellets cost more to produce but feed molding and extrusion machines more reliably than loose flake.<\/p>\n<\/div>\n<\/div>\n<div class=\"energycle-faq-accordion-item\">\n<button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"rg-faq-t-4\" aria-controls=\"rg-faq-c-4\">\n<h3>How is plastic regrind made?<\/h3>\n<i class=\"fa-solid fa-plus energycle-faq-accordion-icon\" aria-hidden=\"true\"><\/i>\n<\/button>\n<div class=\"energycle-faq-accordion-content\" id=\"rg-faq-c-4\" role=\"region\" aria-labelledby=\"rg-faq-t-4\">\n<p>Bulky scrap is first broken down in a shredder, then sized into uniform flake by a granulator with a screen that sets the particle size. Clean, thin scrap can feed a granulator directly. For powder output, a grinder or pulverizer takes the regrind down further.<\/p>\n<\/div>\n<\/div>\n<div class=\"energycle-faq-accordion-item\">\n<button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"rg-faq-t-5\" aria-controls=\"rg-faq-c-5\">\n<h3>What affects the quality of plastic regrind?<\/h3>\n<i class=\"fa-solid fa-plus energycle-faq-accordion-icon\" aria-hidden=\"true\"><\/i>\n<\/button>\n<div class=\"energycle-faq-accordion-content\" id=\"rg-faq-c-5\" role=\"region\" aria-labelledby=\"rg-faq-t-5\">\n<p>Cleanliness, particle-size consistency, moisture, color, and polymer purity. Most of these are set at the grinding stage: a sharp granulator screen and correct blade clearance produce even flake with few fines, while worn knives create dust and oversize that downgrade the lot.<\/p>\n<\/div>\n<\/div>\n<div class=\"energycle-faq-accordion-item\">\n<button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"rg-faq-t-6\" aria-controls=\"rg-faq-c-6\">\n<h3>Can you mix regrind with virgin plastic?<\/h3>\n<i class=\"fa-solid fa-plus energycle-faq-accordion-icon\" aria-hidden=\"true\"><\/i>\n<\/button>\n<div class=\"energycle-faq-accordion-content\" id=\"rg-faq-c-6\" role=\"region\" aria-labelledby=\"rg-faq-t-6\">\n<p>Yes, and most processors do. A blend of 10% to 30% clean regrind with virgin resin lowers material cost while holding part performance. The right ratio depends on the part&#8217;s spec, the polymer, and how clean and consistent the regrind is.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<\/div>\n<script>\n(function(){\n  var page=document.getElementById('erm-regrind-faq');\n  if(!page) return;\n  var items=page.querySelectorAll('.energycle-faq-accordion-item');\n  items.forEach(function(item){\n    var panel=item.querySelector('.energycle-faq-accordion-content');\n    if(panel) panel.setAttribute('aria-hidden','true');\n    var header=item.querySelector('.energycle-faq-accordion-header');\n    var icon=item.querySelector('.energycle-faq-accordion-icon');\n    if(!header||!panel||!icon) return;\n    header.addEventListener('click',function(){\n      var wasOpen=item.classList.contains('active');\n      items.forEach(function(entry){\n        entry.classList.remove('active');\n        var eh=entry.querySelector('.energycle-faq-accordion-header');\n        var ep=entry.querySelector('.energycle-faq-accordion-content');\n        var ei=entry.querySelector('.energycle-faq-accordion-icon');\n        if(eh) eh.setAttribute('aria-expanded','false');\n        if(ep){ep.setAttribute('aria-hidden','true');ep.style.maxHeight=null;}\n        if(ei){ei.classList.remove('fa-minus');ei.classList.add('fa-plus');}\n      });\n      if(!wasOpen){\n        item.classList.add('active');\n        header.setAttribute('aria-expanded','true');\n        panel.setAttribute('aria-hidden','false');\n        panel.style.maxHeight=panel.scrollHeight+'px';\n        icon.classList.remove('fa-plus');icon.classList.add('fa-minus');\n      }\n    });\n  });\n}());\n<\/script>\n\n\n\n<p class=\"wp-block-paragraph\">Producing consistent, sellable regrind starts with the right size-reduction line. Tell us your scrap type, volume, and target flake size, and our team will recommend the shredder, granulator, and screening setup that fits \u2014 <a href=\"https:\/\/www.energycle.com\/plastic-granulators\/\">explore our granulators<\/a> or request a configuration.<\/p>\n\n\n\n<script type=\"application\/ld+json\">\n{\n  \"@context\":\"https:\/\/schema.org\",\n  \"@graph\":[\n    {\n      \"@type\":\"Article\",\n      \"headline\":\"Plastic Regrind: What It Is, How It's Made, and How to Judge Quality\",\n      \"description\":\"Plastic regrind explained: what it is, how shredders and granulators produce it, how to judge quality and contamination, and how HDPE, PP, PVC, and PET regrind differ.\",\n      \"author\":{\"@type\":\"Organization\",\"name\":\"Energycle Engineering Team\",\"url\":\"https:\/\/www.energycle.com\"},\n      \"publisher\":{\"@type\":\"Organization\",\"name\":\"Energycle\",\"url\":\"https:\/\/www.energycle.com\",\"logo\":{\"@type\":\"ImageObject\",\"url\":\"https:\/\/www.energycle.com\/wp-content\/uploads\/2023\/01\/energycle-logo.png\"}},\n      \"datePublished\":\"2026-06-16\",\n      \"dateModified\":\"2026-06-16\",\n      \"mainEntityOfPage\":{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.energycle.com\/plastic-regrind\/\"}\n    },\n    {\n      \"@type\":\"FAQPage\",\n      \"mainEntity\":[\n        {\"@type\":\"Question\",\"name\":\"What is plastic regrind?\",\"acceptedAnswer\":{\"@type\":\"Answer\",\"text\":\"Plastic regrind is clean plastic scrap that has been mechanically ground into small flakes or granules so it can be remelted and reused. 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