{"id":9976,"date":"2025-05-01T04:29:40","date_gmt":"2025-05-01T02:29:40","guid":{"rendered":"https:\/\/www.recyclemachine.net\/?p=9976"},"modified":"2026-09-21T14:18:21","modified_gmt":"2026-09-21T06:18:21","slug":"linha-de-reciclagem-de-lavagem-de-garrafas-pet-de-1000-1500-kg-h","status":"publish","type":"post","link":"https:\/\/www.energycle.com\/pt\/linha-de-reciclagem-de-lavagem-de-garrafas-pet-de-1000-1500-kg-h\/","title":{"rendered":"Linha de reciclagem de lavagem de garrafas PET de 1000-1500 kg\/h"},"content":{"rendered":"\n<div class=\"erm-pet-line-specs\" id=\"erm-pet-1000-1500-line\">\n  <style>\n    .erm-pet-line-specs {\n      --primary-color: #2d5a8a;\n      --primary-dark: #1e3f63;\n      --primary-light: #f0f6fe;\n      --accent-color: #2563eb;\n      --text-dark: #1f2937;\n      --text-light: #4b5563;\n      --border-color: #e5e7eb;\n      --background-light-row: #f9fafb;\n\n      font-family: system-ui, -apple-system, 'Segoe UI', Roboto, Helvetica, Arial, sans-serif;\n 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.erm-pillar-backlink {\n      font-size: 15px;\n      padding: 16px 20px;\n      background: #f8fafc;\n      border: 1px solid var(--border-color);\n      border-radius: 6px;\n      margin-top: 24px;\n    }\n  <\/style>\n\n  <h2>Engineering Reference: 1,000\u20131,500 kg\/h PET Bottle Washing Recycling Line<\/h2>\n  <p>For mid-to-high capacity plastic recycling facilities, a <strong>1,000\u20131,500 kg\/h PET bottle washing recycling line<\/strong> represents an optimal balance between capital investment, footprint, and industrial throughput. While our general <a href=\"https:\/\/www.energycle.com\/pet-bottle-recycling-system\/\">PET bottle washing line overview<\/a> covers the overall turnkey system, this engineering reference provides the specific equipment bill of materials (BOM), power sizing methodology, process sequence, and selection advisory for the 1,000\u20131,500 kg\/h capacity tier.<\/p>\n\n  <div class=\"erm-callout-box\">\n    <h3>Engineering Clarification: Infeed Capacity vs. Clean Flake Output<\/h3>\n    <p>In post-consumer PET recycling, nominal capacity must distinguish between <strong>Baled Bottle Infeed Capacity<\/strong> and <strong>Finished Clean Flake Output<\/strong>:<\/p>\n    <ul>\n      <li><strong>Infeed Capacity (1,000\u20131,500 kg\/h):<\/strong> Raw baled post-consumer PET bottles contain 15%\u201325% non-PET materials including PP\/PE caps, PVC\/BOPP label films, beverage residues, and dirt\/sand.<\/li>\n      <li><strong>Net Flake Output (~800\u20131,200 kg\/h):<\/strong> Based on an average 75%\u201385% net clean flake recovery rate, feeding 1,000\u20131,500 kg\/h of raw bales produces approximately 800\u20131,200 kg\/h of washed, dried rPET flakes.<\/li>\n      <li><strong>Crusher Sizing Architecture:<\/strong> The baseline specification table below includes a single 45 kW wet granulator rated at 1,000\u20131,200 kg\/h infeed (delivering ~800\u20131,000 kg\/h finished flakes). For recycling plants requiring continuous <strong>1,200\u20131,500 kg\/h net clean flake output<\/strong>, the washing, hot-washing, and drying modules already possess adequate volumetric and hydraulic headroom, while the size-reduction section is typically upgraded to a 55 kW \/ 75 kW heavy-duty granulator or a two-stage shredding-granulation layout.<\/li>\n    <\/ul>\n  <\/div>\n\n  <figure class=\"wp-block-image\">\n    <img decoding=\"async\" class=\"wp-image-9984\" src=\"https:\/\/www.energycle.com\/wp-content\/uploads\/2024\/09\/pet-bottle-flakes-1-1024x576.webp\" alt=\"High-quality clean PET bottle flakes ready for extrusion or fiber spinning\" width=\"1024\" height=\"576\" loading=\"eager\" fetchpriority=\"high\" srcset=\"https:\/\/www.energycle.com\/wp-content\/uploads\/2024\/09\/pet-bottle-flakes-1-1024x576.webp 1024w, https:\/\/www.energycle.com\/wp-content\/uploads\/2024\/09\/pet-bottle-flakes-1-300x169.webp 300w, https:\/\/www.energycle.com\/wp-content\/uploads\/2024\/09\/pet-bottle-flakes-1-768x432.webp 768w, https:\/\/www.energycle.com\/wp-content\/uploads\/2024\/09\/pet-bottle-flakes-1-1536x864.webp 1536w, https:\/\/www.energycle.com\/wp-content\/uploads\/2024\/09\/pet-bottle-flakes-1.webp 1920w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/>\n    <figcaption class=\"wp-element-caption\">Target Output: Low-Moisture (<1%), High-Purity Clean PET Flakes<\/figcaption>\n  <\/figure>\n\n  <h2>Process Flow &#038; Sequence<\/h2>\n  <p>To convert dirty post-consumer PET bottles into premium rPET flakes suitable for sheet extrusion, polyester staple fiber (PSF), or food-grade bottle-to-bottle pelletizing, material progresses through 8 automated stages:<\/p>\n\n  <div class=\"erm-process-steps-grid\">\n    <article class=\"erm-process-card\">\n      <span class=\"erm-step-badge\">Step 1<\/span>\n      <h4>Infeed &amp; Pre-Sorting<\/h4>\n      <p>Baled bottles are opened and fed via an inclined <a href=\"https:\/\/www.energycle.com\/belt-conveyor\/\">belt conveyor<\/a> where heavy tramp metals and large stones are intercepted before granulation.<\/p>\n    <\/article>\n    <article class=\"erm-process-card\">\n      <span class=\"erm-step-badge\">Step 2<\/span>\n      <h4>Water-Assisted Wet Granulation<\/h4>\n      <p>A heavy-duty 45 kW <a href=\"https:\/\/www.energycle.com\/plastic-granulators\/wet-plastic-granulator\/\">wet granulator<\/a> shears bottles into uniform flakes. Continuous water injection cools knife edges, suppresses dust, and initiates pre-cleaning.<\/p>\n    <\/article>\n    <article class=\"erm-process-card\">\n      <span class=\"erm-step-badge\">Step 3<\/span>\n      <h4>Air Classification &amp; Label Separation<\/h4>\n      <p>Crushed flakes enter a <a href=\"https:\/\/www.energycle.com\/assistive-system\/zig-zag-air-classifier\/\">zigzag air separator<\/a> where an induced upward draft carries lightweight paper and PP\/PVC labels to a cyclone and collection silo.<\/p>\n    <\/article>\n    <article class=\"erm-process-card\">\n      <span class=\"erm-step-badge\">Step 4<\/span>\n      <h4>Dual Sink-Float Density Washing<\/h4>\n      <p>In two sequential 5-meter <a href=\"https:\/\/www.energycle.com\/sink-float-separation-tank\/\">sink-float washing tanks<\/a>, sinking PET flakes (density &gt; 1.33 g\/cm\u00b3) are conveyed from the bottom, while floating PP\/PE cap fragments are skimmed off.<\/p>\n    <\/article>\n    <article class=\"erm-process-card\">\n      <span class=\"erm-step-badge\">Step 5<\/span>\n      <h4>Twin Continuous Hot Washers<\/h4>\n      <p>Flakes undergo high-intensity hot washing at 85\u201395\u00b0C with caustic soda (NaOH) in two <a href=\"https:\/\/www.energycle.com\/continuous-hot-washer-system-for-pet-and-hdpe-flakes\/\">continuous hot washers<\/a> to dissolve glue and oils.<\/p>\n    <\/article>\n    <article class=\"erm-process-card\">\n      <span class=\"erm-step-badge\">Step 6<\/span>\n      <h4>High-Speed Friction Scrubbing<\/h4>\n      <p>A 37 kW <a href=\"https:\/\/www.energycle.com\/high-speed-friction-washer\/\">high-speed friction washer<\/a> rotates at 960 RPM to scrub residual caustic solution, dislodged glue, and surface contamination from the flake surface.<\/p>\n    <\/article>\n    <article class=\"erm-process-card\">\n      <span class=\"erm-step-badge\">Step 7<\/span>\n      <h4>Mechanical Centrifugal Dewatering<\/h4>\n      <p>A 75 kW <a href=\"https:\/\/www.energycle.com\/drying-systems\/centrifugal-dewatering-machine-plastic-flakes\/\">centrifugal dewatering machine<\/a> uses high G-force to separate wash water through a perforated screen drum, lowering flake moisture down to 2\u20133%.<\/p>\n    <\/article>\n    <article class=\"erm-process-card\">\n      <span class=\"erm-step-badge\">Step 8<\/span>\n      <h4>Pipeline Thermal Drying &amp; Storage<\/h4>\n      <p>A two-stage <a href=\"https:\/\/www.energycle.com\/drying-systems\/thermal-dryer-for-plastic-recycling\/\">pipeline thermal dryer<\/a> finishes drying to &lt;1% moisture, delivering flakes via cyclone into a stainless steel storage silo.<\/p>\n    <\/article>\n  <\/div>\n\n  <h2>Equipment Bill of Materials (BOM) &#038; Technical Specifications<\/h2>\n  <p>The table below provides the detailed reference specifications for the 16 standard mechanical and electrical units comprising the core 1,000\u20131,500 kg\/h line configuration:<\/p>\n\n  <div class=\"table-wrapper\">\n    <table class=\"energycle-specs-table\" aria-label=\"Technical specifications for 1000-1500 kg\/h PET bottle washing recycling line\">\n      <thead>\n        <tr>\n          <th scope=\"col\">Machine Description<\/th>\n          <th scope=\"col\">Engineering Specifications<\/th>\n          <th scope=\"col\">Qty<\/th>\n        <\/tr>\n      <\/thead>\n      <tbody>\n        <tr>\n          <td>1. <a href=\"https:\/\/www.energycle.com\/belt-conveyor\/\">Belt Conveyor 1<\/a><\/td>\n          <td>1) Belt width: 800 mm<br>2) Belt material: Heavy-duty PVC<br>3) Motor power: 2.2 kW<br>4) Gear reduction ratio: 1:30<br>5) Drive roll diameter: \u03c6273 mm<br>6) Belt linear velocity: 0.63 m\/s<br>7) Driven roller diameter: \u03c6323 mm<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>2. <a href=\"https:\/\/www.energycle.com\/plastic-granulators\/wet-plastic-granulator\/\">Wet Granulator (Crusher)<\/a><\/td>\n          <td>1) Main motor power: 45 kW<br>2) Cutter head rotary diameter: \u03c6630 mm<br>3) Cutter head width: 1,150 mm<br>4) Rotating knives: 10 pcs<br>5) Stationary knives: 4 pcs<br>6) Blade material: High-wear SKD-11 \/ D2 alloy<br>7) Rotor rotating speed: 462 RPM<br>8) Rotor core material: 45# forged steel<br>9) Screen mesh: \u03c612\u201316 mm interchangeable (customizable to project flake specification; reference draft listed \u03c695 mm, which is an industry typographical reference for 9\u201315 mm flake sizing)<br>10) Hydraulic open feeding hopper &amp; hydraulic screen changer (2.2 kW hydraulic station)<br>11) Granulator capacity: 1,000\u20131,200 kg\/h infeed<br>12) Integrated discharge screw conveyor: 3 kW (screw diameter \u03c6250 mm, NMRV130-30 reducer, stainless steel screw)<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>3. <a href=\"https:\/\/www.energycle.com\/screw-conveyor\/\">Screw Conveyor 1<\/a><\/td>\n          <td>1) Motor power: 3.7 kW<br>2) Rotating speed: 20\u201372.5 RPM adjustable<br>3) Screw vane diameter: \u03c6390 mm<br>4) Screw pitch: 300 mm<br>5) Contact material: SUS304 stainless steel<br>6) Frame structure: Structural carbon steel<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>4. <a href=\"https:\/\/www.energycle.com\/assistive-system\/zig-zag-air-classifier\/\">Film and Flake Separator (Zig-Zag Air Classifier)<\/a><\/td>\n          <td>1) Principle: Zigzag multi-stage counter-current air classification column<br>2) Contact material: SUS304 stainless steel<br>3) Frame: Heavy structural carbon steel<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>5. Wind-Sending System<\/td>\n          <td>1) High-pressure blower motor: 5.5 kW<br>2) Pipeline diameter: \u03c6159 mm<br>3) Ductwork material: SUS304 stainless steel<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>6. Storage Silo For Labels<\/td>\n          <td>1) Material: SUS304 stainless steel<br>2) Storage volume: 2.0 m\u00b3 with quick-discharge bagger<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>7. <a href=\"https:\/\/www.energycle.com\/screw-conveyor\/\">Screw Conveyor 2<\/a><\/td>\n          <td>1) Motor power: 3.7 kW<br>2) Rotating speed: 20\u201372.5 RPM adjustable<br>3) Screw vane diameter: \u03c6390 mm<br>4) Screw pitch: 300 mm<br>5) Contact material: SUS304 stainless steel<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>8. <a href=\"https:\/\/www.energycle.com\/sink-float-separation-tank\/\">Sink-Float Washing Tank<\/a><\/td>\n          <td>1) Internal width: 1,500 mm<br>2) Effective length: 5,000 mm each<br>3) Contact body: SUS304 stainless steel<br>4) Drive package per tank: Bottom discharge screw motor 5.5 kW, forward flake transfer screw 3.7 kW, lifting dirt\/sludge screw 3.0 kW, top surface skimming paddle motor 3.0 kW (Subtotal: 15.2 kW per tank, 30.4 kW for 2 units)<\/td>\n          <td>2<\/td>\n        <\/tr>\n        <tr>\n          <td>9. <a href=\"https:\/\/www.energycle.com\/continuous-hot-washer-system-for-pet-and-hdpe-flakes\/\">Hot (Boiler) Washer<\/a><\/td>\n          <td>1) Agitator motor power: 7.5 kW with cycloidal reducer BLD5-71-7.5 (20 RPM)<br>2) Discharge screw motor: 3.7 kW with NMRV110-20 reducer<br>3) Electric heating power: 60 kW per tank (or steam coil heat exchanger option)<br>4) Tank body: Insulated SUS304 stainless steel<br>5) Screw vane diameter: \u03c6290 mm, pitch: 200 mm<br>6) Operating temperature: 85\u201395\u00b0C for hot caustic washing (Subtotal: 11.2 kW motor + 60 kW heat per unit; 22.4 kW motor + 120 kW heat for 2 units)<\/td>\n          <td>2<\/td>\n        <\/tr>\n        <tr>\n          <td>10. <a href=\"https:\/\/www.energycle.com\/high-speed-friction-washer\/\">High-Speed Friction Washer<\/a><\/td>\n          <td>1) Rotor diameter: \u03c6524 mm<br>2) Effective washing barrel length: 2,800 mm<br>3) Rotor speed: 960 RPM dynamic centrifugal washing<br>4) Rotor paddles: 24 pcs high-wear alloy steel<br>5) Chamber material: SUS304 stainless steel with perforated dewatering screen<br>6) Drive motor: 37 kW belt-driven<br>7) Incline conveying angle: 15\u00b0<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>11. <a href=\"https:\/\/www.energycle.com\/screw-conveyor\/\">Screw Conveyor 3<\/a><\/td>\n          <td>1) Motor power: 3.7 kW<br>2) Rotating speed: 20\u201372.5 RPM adjustable<br>3) Screw vane diameter: \u03c6390 mm<br>4) Contact material: SUS304 stainless steel<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>12. <a href=\"https:\/\/www.energycle.com\/drying-systems\/centrifugal-dewatering-machine-plastic-flakes\/\">Centrifugal Dewatering Machine<\/a><\/td>\n          <td>1) Main motor power: 75 kW heavy-duty drive<br>2) Rotor rotary diameter: \u03c6850 mm<br>3) Rotor speed: ~1,200\u20131,400 RPM<br>4) Internal screen &amp; housing: SUS304 stainless steel<br>5) Dewatering capability: Expels surface wash water down to 2%\u20133% moisture<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>13. <a href=\"https:\/\/www.energycle.com\/drying-systems\/thermal-dryer-for-plastic-recycling\/\">Pipeline Thermal Dryer<\/a><\/td>\n          <td>1) Blower motor: 5.5 kW high-pressure centrifugal fan (Model 9-19 NO.4X55)<br>2) Pipeline diameter: \u03c6159 mm insulated SUS304 stainless steel<br>3) Electric air heating power: 30 kW per unit<br>4) Drying effect: Thermal flash drying reducing residual moisture to &lt;1% (Subtotal: 11.0 kW motor + 60 kW heat for 2 units)<\/td>\n          <td>2<\/td>\n        <\/tr>\n        <tr>\n          <td>14. Cyclone Separator<\/td>\n          <td>1) Cyclone diameter: \u03c61,000 mm<br>2) Separation type: High-efficiency aerodynamic centrifugal air-material separation<br>3) Material: SUS304 stainless steel<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>15. Finished Product Storage Silo<\/td>\n          <td>1) Contact material: SUS304 stainless steel<br>2) Silo volume: 2.5 m\u00b3 with dual bagging ports and dust filter sock<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr>\n          <td>16. Centralized Electric Control Panel<\/td>\n          <td>1) Main cabinet: Centralized IP54 dust-proof electrical enclosure<br>2) Control logic: Integrated PLC automation with thermal overload relays, emergency-stop circuits, and interlocking sequential start\/stop protection<\/td>\n          <td>1<\/td>\n        <\/tr>\n        <tr class=\"totals-row\">\n          <td scope=\"row\">Engineering Totals &amp; Power Analysis<\/td>\n          <td>\n            <strong>1. Total Connected Load (All-Electric Heating):<\/strong> 424.8 kW (Mechanical Motors: 244.8 kW + Electric Heaters: 180.0 kW)<br>\n            <strong>2. Connected Load (Steam\/Boiler Option):<\/strong> 244.8 kW (Mechanical Drives only, using external steam boiler for hot washing)<br>\n            <strong>3. Average Operating Power Demand:<\/strong> ~260\u2013310 kW (Reflecting standard diversity factor of 0.65\u20130.70 on motors and PID cycling on heating elements)<br>\n            <strong>4. Baled Bottle Infeed Capacity:<\/strong> 1,000 \u2013 1,500 kg\/h<br>\n            <strong>5. Finished Clean Flake Output:<\/strong> ~800 \u2013 1,200 kg\/h (Expandable to 1,500 kg\/h output with upgraded 55\/75 kW or dual granulator setup)\n          <\/td>\n          <td>16 Units<\/td>\n        <\/tr>\n      <\/tbody>\n    <\/table>\n  <\/div>\n  <p class=\"energycle-specs-swipe-hint\">Swipe horizontally to view the full specifications table.<\/p>\n\n  <h2>Standard Configuration vs. Optional System Upgrades<\/h2>\n  <p>Every plastic recycling facility processes a unique feedstock mix. Below is an overview of what is included in the base 16-machine setup versus optional modules that can be integrated depending on your raw material contamination and target product grade:<\/p>\n\n  <div class=\"erm-options-grid\">\n    <div class=\"erm-option-card included\">\n      <h3 style=\"color: #10b981;\">&#10003; Standard Included BOM (Core Line)<\/h3>\n      <ul>\n        <li><strong>Infeed Conveyor:<\/strong> Heavy-duty inclined PVC belt conveyor with drive roll.<\/li>\n        <li><strong>Wet Granulator (45 kW):<\/strong> Water-injected crushing chamber with hydraulic hopper opening and screen changer.<\/li>\n        <li><strong>Air Classifier System:<\/strong> Zigzag separation column, 5.5 kW blower, and 2 m\u00b3 label storage bin.<\/li>\n        <li><strong>Dual 5m Washing Tanks:<\/strong> Complete with bottom augers, surface skimming paddles, and dirt extractors.<\/li>\n        <li><strong>Twin Hot Washers:<\/strong> Insulated stainless steel tanks with low-speed agitation and 120 kW heating total.<\/li>\n        <li><strong>High-Speed Friction Washer:<\/strong> 37 kW dynamic washer operating at 960 RPM for glue scrubbing.<\/li>\n        <li><strong>Centrifugal Dewaterer:<\/strong> 75 kW high-speed spin dryer for bulk surface moisture removal.<\/li>\n        <li><strong>Two-Stage Thermal Dryer:<\/strong> Insulated stainless ductwork, blowers, 60 kW heaters, cyclone, and 2.5 m\u00b3 silo.<\/li>\n      <\/ul>\n    <\/div>\n\n    <div class=\"erm-option-card optional\">\n      <h3 style=\"color: #d97706;\">+ Optional Upgrades &amp; Enhancements<\/h3>\n      <ul>\n        <li><strong><a href=\"https:\/\/www.energycle.com\/debaler-machine-for-plastic-recycling\/\">Automated Bale Breaker (Debaler):<\/a><\/strong> Essential for dense high-pressure bottle bales, feeding loose bottles steadily.<\/li>\n        <li><strong><a href=\"https:\/\/www.energycle.com\/trommel-machine-for-plastic-recycling\/\">Rotary Trommel Screen:<\/a><\/strong> Pre-screens stones, sand, broken glass, bottle caps, and loose debris before crushing.<\/li>\n        <li><strong><a href=\"https:\/\/www.energycle.com\/plastic-bottle-label-removal-machine\/\">Dry Bottle Delabeler Machine:<\/a><\/strong> Mechanically strips up to 98% of PVC\/BOPP labels from whole bottles prior to granulation.<\/li>\n        <li><strong>Optical Flake Sorter:<\/strong> High-speed optical sorting (RGB\/NIR camera) to reject discolored flakes, opaque PET, and residual foreign polymers.<\/li>\n        <li><strong><a href=\"https:\/\/www.energycle.com\/dissolved-air-flotation-daf-system\/\">DAF Water Treatment System:<\/a><\/strong> Closed-loop water recycling unit reducing freshwater intake and sewer discharge fees.<\/li>\n        <li><strong><a href=\"https:\/\/www.energycle.com\/plastic-pelletizers\/pet-bottle-flake-single-screw-pelletizer\/\">Downstream Pelletizing Line:<\/a><\/strong> Extruder, vacuum degassing, melt filtration, and water-strand pelletizing system.<\/li>\n      <\/ul>\n    <\/div>\n  <\/div>\n\n  <div class=\"erm-faq-section\">\n    <h2>Frequently Asked Questions (FAQ)<\/h2>\n    <div class=\"energycle-faq-accordion-item\">\n      <button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"faq-btn-1\" aria-controls=\"faq-panel-1\">\n        <h3>What equipment is included in this standard 1,000\u20131,500 kg\/h PET recycling line?<\/h3>\n        <span class=\"energycle-faq-accordion-icon\">+<\/span>\n      <\/button>\n      <div class=\"energycle-faq-accordion-content\" id=\"faq-panel-1\" role=\"region\" aria-labelledby=\"faq-btn-1\">\n        <p>The standard reference configuration consists of 16 coordinated machines: infeed belt conveyor, 45 kW wet granulator with hydraulic screen changer, zigzag label air separator, label collection cyclone, two screw conveyors, dual 5-meter sink-float washing tanks, twin continuous hot washers (85\u201395\u00b0C), high-speed friction washer, 75 kW centrifugal dewatering machine, two-stage thermal hot-air pipeline dryers, cyclone separator, finished flake storage silo, and a centralized electrical control panel.<\/p>\n      <\/div>\n    <\/div>\n\n    <div class=\"energycle-faq-accordion-item\">\n      <button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"faq-btn-2\" aria-controls=\"faq-panel-2\">\n        <h3>What is the difference between the 1,000\u20131,200 kg\/h granulator and the 1,000\u20131,500 kg\/h line capacity?<\/h3>\n        <span class=\"energycle-faq-accordion-icon\">+<\/span>\n      <\/button>\n      <div class=\"energycle-faq-accordion-content\" id=\"faq-panel-2\" role=\"region\" aria-labelledby=\"faq-btn-2\">\n        <p>The nominal line capacity of 1,000\u20131,500 kg\/h refers to raw baled bottle infeed. Because post-consumer bales contain 15%\u201325% non-PET waste (caps, labels, dirt, residual liquid), feeding 1,000\u20131,500 kg\/h yields approximately 800\u20131,200 kg\/h of clean PET flakes. The baseline 45 kW granulator is sized for 1,000\u20131,200 kg\/h infeed. If your production goal is continuous 1,200\u20131,500 kg\/h finished flake output, the crushing section can be configured with an upgraded 55 kW\/75 kW granulator or dual granulators, while the downstream washing and drying units have ample capacity to handle the higher throughput.<\/p>\n      <\/div>\n    <\/div>\n\n    <div class=\"energycle-faq-accordion-item\">\n      <button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"faq-btn-3\" aria-controls=\"faq-panel-3\">\n        <h3>How is the total power calculated, and what are the electrical power options?<\/h3>\n        <span class=\"energycle-faq-accordion-icon\">+<\/span>\n      <\/button>\n      <div class=\"energycle-faq-accordion-content\" id=\"faq-panel-3\" role=\"region\" aria-labelledby=\"faq-btn-3\">\n        <p>Total connected electrical load for the all-electric configuration is 424.8 kW (244.8 kW mechanical motors + 180 kW electric heating in hot washers and thermal dryers). If your facility provides industrial steam or utilizes a gas boiler, electrical connected load drops to 244.8 kW. In continuous operation, actual average electrical consumption is typically around 260\u2013310 kW due to standard motor load diversity factors and automated PID temperature control cycling.<\/p>\n      <\/div>\n    <\/div>\n\n    <div class=\"energycle-faq-accordion-item\">\n      <button type=\"button\" class=\"energycle-faq-accordion-header\" aria-expanded=\"false\" id=\"faq-btn-4\" aria-controls=\"faq-panel-4\">\n        <h3>Can this washing line produce food-grade bottle-to-bottle (B2B) rPET flakes?<\/h3>\n        <span class=\"energycle-faq-accordion-icon\">+<\/span>\n      <\/button>\n      <div class=\"energycle-faq-accordion-content\" id=\"faq-panel-4\" role=\"region\" aria-labelledby=\"faq-btn-4\">\n        <p>Yes. When equipped with upstream dry delabeling, thorough caustic hot washing (NaOH + surfactant), and downstream optical flake sorting, this line achieves high-purity flakes with &lt;100 ppm total impurities (&lt;50 ppm PVC, &lt;20 ppm polyolefin, &lt;1% moisture). For food-grade bottle-to-bottle authorization (e.g., FDA NOL or EFSA positive opinions), clean flakes are subsequently processed in an SSP (Solid State Polycondensation) decontamination reactor or a certified food-grade pelletizing extrusion system.<\/p>\n      <\/div>\n    <\/div>\n  <\/div>\n\n  <div class=\"erm-cta-container\" id=\"inquiry-form\">\n    <h2>Request a Customized PET Washing Line Quotation<\/h2>\n    <p>At <a href=\"https:\/\/www.energycle.com\/\">Energycle<\/a>, we configure and manufacture robust <a href=\"https:\/\/www.energycle.com\/pet-bottle-recycling-system\/\">PET bottle washing recycling lines<\/a> engineered to your exact feedstock composition, target output purity, and workshop layout. Share your project requirements below to receive a detailed technical proposal, layout drawing, and competitive commercial quotation.<\/p>\n    <div class='fluentform ff-default fluentform_wrapper_1 ffs_default_wrap'><form data-form_id=\"1\" id=\"fluentform_1\" class=\"frm-fluent-form fluent_form_1 ff-el-form-top ff_form_instance_1_1 ff-form-loading ffs_default\" data-form_instance=\"ff_form_instance_1_1\" method=\"POST\" data-turnstile_key=\"0x4AAAAAAC2lVxjKblyRtkwL\" ><fieldset  style=\"border: none!important;margin: 0!important;padding: 0!important;background-color: transparent!important;box-shadow: none!important;outline: none!important; min-inline-size: 100%;\">\n                    <legend class=\"ff_screen_reader_title\" style=\"display: block; margin: 0!important;padding: 0!important;height: 0!important;text-indent: -999999px;width: 0!important;overflow:hidden;\">Contact Form<\/legend><input type='hidden' name='__fluent_form_embded_post_id' value='9976' \/><input 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placeholder=\"Email Address\" data-name=\"email\"  aria-invalid=\"false\" aria-required=true><\/div><\/div><div class='ff-el-group'><div class=\"ff-el-input--label ff-el-is-required asterisk-right\"><label for='ff_1_subject' id='label_ff_1_subject' aria-label=\"Subject\">Subject<\/label><\/div><div class='ff-el-input--content'><input type=\"text\" name=\"subject\" class=\"ff-el-form-control\" placeholder=\"Subject\" data-name=\"subject\" id=\"ff_1_subject\"  aria-invalid=\"false\" aria-required=true><\/div><\/div><div class='ff-el-group'><div class=\"ff-el-input--label ff-el-is-required asterisk-right\"><label for='ff_1_message' id='label_ff_1_message' aria-label=\"Your Message\">Your Message<\/label><\/div><div class='ff-el-input--content'><textarea aria-required=\"true\" aria-labelledby=\"label_ff_1_message\" name=\"message\" id=\"ff_1_message\" class=\"ff-el-form-control\" placeholder=\"Your Message\" rows=\"4\" cols=\"2\" data-name=\"message\" ><\/textarea><\/div><\/div><div class='ff-el-group ' ><div class='ff-el-input--content'><div data-fluent_id='1' name='cf-turnstile-response'><div\n\t\tdata-sitekey='0x4AAAAAAC2lVxjKblyRtkwL'\n\t\tdata-theme='auto'\n\t\tid='fluentform-turnstile-1-1'\n\t\tclass='ff-el-turnstile cf-turnstile'\n\t\tdata-appearance='always'><\/div><\/div><\/div><\/div><div class='ff-el-group ff-text-left ff_submit_btn_wrapper'><button type=\"submit\" class=\"ff-btn ff-btn-submit ff-btn-md ff_btn_style\"  aria-label=\"Submit Form\">Submit Form<\/button><\/div><\/fieldset><\/form><div id='fluentform_1_errors' class='ff-errors-in-stack ff_form_instance_1_1 ff-form-loading_errors ff_form_instance_1_1_errors'><\/div><\/div>            <script type=\"text\/javascript\">\n                window.fluent_form_ff_form_instance_1_1 = 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obrigat\\u00f3rio\",\"global_message\":\"This field is required\",\"global\":true}},\"email\":{\"required\":{\"value\":true,\"message\":\"This field is required\",\"global\":false,\"global_message\":\"This field is required\"},\"email\":{\"value\":true,\"message\":\"This field must contain a valid email\",\"global\":false,\"global_message\":\"This field must contain a valid email\"}},\"subject\":{\"required\":{\"value\":true,\"message\":\"This field is required\",\"global\":false,\"global_message\":\"This field is required\"}},\"message\":{\"required\":{\"value\":true,\"message\":\"This field is required\",\"global\":false,\"global_message\":\"This field is required\"}},\"cf-turnstile-response\":[]},\"debounce_time\":300,\"file_upload_settings\":[]};\n                            <\/script>\n            \n  <\/div>\n\n  <p class=\"erm-pillar-backlink\"><strong>Related Reference:<\/strong> For a comprehensive overview of turnkey washing solutions, modular components, and international plant standards, see our <a href=\"https:\/\/www.energycle.com\/pet-bottle-recycling-system\/\">PET Bottle Washing Line &amp; Recycling System<\/a> guide.<\/p>\n<\/div>\n\n<script>\n(function() {\n  var root = document.getElementById('erm-pet-1000-1500-line');\n  if (!root) return;\n\n  var items = root.querySelectorAll('.energycle-faq-accordion-item');\n  items.forEach(function(item) {\n    var btn = item.querySelector('.energycle-faq-accordion-header');\n    var panel = item.querySelector('.energycle-faq-accordion-content');\n    if (!btn || !panel) return;\n\n    btn.addEventListener('click', function() {\n      var isOpen = item.classList.contains('active');\n\n      items.forEach(function(other) {\n        other.classList.remove('active');\n        var otherBtn = other.querySelector('.energycle-faq-accordion-header');\n        var otherPanel = other.querySelector('.energycle-faq-accordion-content');\n        if (otherBtn) otherBtn.setAttribute('aria-expanded', 'false');\n        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Because post-consumer bales contain 15%\u201325% non-PET waste (caps, labels, dirt, residual liquid), feeding 1,000\u20131,500 kg\/h yields approximately 800\u20131,200 kg\/h of clean PET flakes. The baseline 45 kW granulator is sized for 1,000\u20131,200 kg\/h infeed. If your production goal is continuous 1,200\u20131,500 kg\/h finished flake output, the crushing section can be configured with an upgraded 55 kW\/75 kW granulator or dual granulators, while the downstream washing and drying units have ample capacity to handle the higher throughput.\"\n          }\n        },\n        {\n          \"@type\": \"Question\",\n          \"name\": \"How is the total power calculated, and what are the electrical power options?\",\n          \"acceptedAnswer\": {\n            \"@type\": \"Answer\",\n            \"text\": \"Total connected electrical load for the all-electric configuration is 424.8 kW (244.8 kW mechanical motors + 180 kW electric heating in hot washers and thermal dryers). If your facility provides industrial steam or utilizes a gas boiler, electrical connected load drops to 244.8 kW. In continuous operation, actual average electrical consumption is typically around 260\u2013310 kW due to standard motor load diversity factors and automated PID temperature control cycling.\"\n          }\n        },\n        {\n          \"@type\": \"Question\",\n          \"name\": \"Can this washing line produce food-grade bottle-to-bottle (B2B) rPET flakes?\",\n          \"acceptedAnswer\": {\n            \"@type\": \"Answer\",\n            \"text\": \"Yes. When equipped with upstream dry delabeling, thorough caustic hot washing (NaOH + surfactant), and downstream optical flake sorting, this line achieves high-purity flakes with <100 ppm total impurities (<50 ppm PVC, <20 ppm polyolefin, <1% moisture). For food-grade bottle-to-bottle authorization (e.g., FDA NOL or EFSA positive opinions), clean flakes are subsequently processed in an SSP (Solid State Polycondensation) decontamination reactor or a certified food-grade pelletizing extrusion system.\"\n          }\n        }\n      ]\n    }\n  ]\n}\n<\/script>\n\n","protected":false},"excerpt":{"rendered":"<p>Obtenha uma lista detalhada de m\u00e1quinas essenciais para uma linha de produ\u00e7\u00e3o de reciclagem de pl\u00e1stico de alta efici\u00eancia. Inclui especifica\u00e7\u00f5es completas para transportadores de correia, granuladores, tanques de lavagem, secadores e muito mais. Projetado para capacidades de 1.000 a 1.500 kg\/h (pot\u00eancia total de 310 kW). Ideal para otimizar suas opera\u00e7\u00f5es de reciclagem de pl\u00e1stico.<\/p>","protected":false},"author":1,"featured_media":9982,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[3062],"tags":[138],"class_list":["post-9976","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-buying-guides","tag-plastic-recycling-machinery"],"_links":{"self":[{"href":"https:\/\/www.energycle.com\/pt\/wp-json\/wp\/v2\/posts\/9976","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.energycle.com\/pt\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.energycle.com\/pt\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.energycle.com\/pt\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/www.energycle.com\/pt\/wp-json\/wp\/v2\/comments?post=9976"}],"version-history":[{"count":7,"href":"https:\/\/www.energycle.com\/pt\/wp-json\/wp\/v2\/posts\/9976\/revisions"}],"predecessor-version":[{"id":21251,"href":"https:\/\/www.energycle.com\/pt\/wp-json\/wp\/v2\/posts\/9976\/revisions\/21251"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.energycle.com\/pt\/wp-json\/wp\/v2\/media\/9982"}],"wp:attachment":[{"href":"https:\/\/www.energycle.com\/pt\/wp-json\/wp\/v2\/media?parent=9976"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.energycle.com\/pt\/wp-json\/wp\/v2\/categories?post=9976"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.energycle.com\/pt\/wp-json\/wp\/v2\/tags?post=9976"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}