Best Single Shaft Shredder for Textile Waste Management

O textile waste single shaft shredder is an efficient piece of mechanical equipment designed to shred and process waste generated during production. By cutting and shearing materials, it increases the density of waste, making it easier to handle, store, and recycle.

Core Features of the Textile Waste Single Shaft Shredder

• Construcție robustă a arborelui principal – The shredder’s main shaft is crafted as a solid, integrated unit using CNC machining, ensuring there are no weld points. This enhances durability and structural integrity under heavy loads.
• Reductor de înaltă performanță – Equipped with an H-series reducer, the shredder operates at a reduced speed with higher torque. This feature improves cutting efficiency while maintaining operational stability.
• Lame de tăiere durabile – The blades are made from high-strength D2 alloy steel that undergoes heat treatment. This makes them highly effective in cutting through various materials, including tough plastics, textiles, and light metals.
• Direct Drive System with Vibration Dampening – The reducer and main shaft are directly connected to minimize energy loss. Additionally, the reducer features built-in shock absorbers that mitigate buffer forces during operation, prolonging the machine’s life.
• Automatizare și protecție avansate – The shredder uses a PLC-controlled system with multiple safety features: Overload protection to prevent damage during high-stress scenarios, automatic reverse functionality to resolve material jams, and forward operation for continuous shredding.
• Sistem eficient de alimentare hidraulică – The machine features a hydraulic system to power the material feed cart. It ensures smooth, steady feeding with consistent pressure, enhancing shredding precision and reducing manual labor.

Specificații tehnice

The shredder’s specifications highlight its suitability for mid-scale applications, ensuring consistent and reliable performance:

• Effective Rolling Knife Length: 800 mm
• Shredding Chamber Dimensions: 800 mm × 950 mm
• Blade Specifications:
  • Size: 40 mm × 40 mm
  • Material: D2 Alloy Steel
  • Quantity: 56 rotating blades and 2 fixed blades
• Main Shaft: Solid, CNC-machined from 45-grade steel
• Production Output: 200–300 kg/h
• Drive and Control System:
  • Motor Power: 45 kW
  • Reducer Output Speed: 96 RPM
  • Tip conexiune: Cuplare directă
• Hydraulics and Cooling:
  • Hydraulic Power: 3 kW
  • Maximum Pressure: 21 MPa
  • Metodă de răcire: Răcire cu aer
• Control Components:
  • Sistem PLC: Delta
  • Elemente electronice: contactoare și protectoare la suprasarcină Siemens
  • Butoane: Schneider

Beneficii cheie

• Durabilitate îmbunătățită – The solid, integrated design of the shaft and use of premium-grade materials for blades and walls provide superior resilience against wear and tear.
• Eficiență îmbunătățită – With a production rate of 200–300 kg/h, the shredder processes waste rapidly, helping facilities streamline their recycling operations.
• Operator Safety and Ease of Use – Automatic overload protection and reverse functions safeguard both the equipment and the operator from unexpected issues.
• Design eficient energetic – The machine’s direct-drive connection reduces energy loss, making it cost-efficient to operate over long periods.
• Minimal Downtime – Easy access for maintenance and blade replacements ensures the shredder remains operational with minimal interruptions.

Aplicații

The textile waste single shaft shredder is suitable for:

• Textile Industry: Cutting waste fabrics, offcuts, and threads.
• Plastic Recycling: Shredding films, bottles, and other plastic items.
• Industrial Waste Management: Processing lightweight metals and other mixed materials.

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