HDPE PP PS Rješenja linija za usitnjavanje krute plastike, pranje i recikliranje

HDPE PP PS linija za pranje i recikliranje krute plastike za usitnjavanje

Advanced HDPE, PP & PS Rigid Plastic Washing Plant

Unlock the Value in Your Plastic Waste. Our advanced recycling plant meticulously transforms contaminated rigid plastics into exceptionally clean, high-grade flakes, ready for high-value applications.

Zatražite ponudu

Technical Specifications Overview

Kapacitet obrade

Scalable capacities from 500 kg/hr to 2000 kg/hr, precisely engineered to match your operational scale and growth ambitions.

🔄

Suitable Materials

Expertly processes post-consumer and post-industrial HDPE, PP, and PS items – including bottles, containers, lumps, and mixed rigid plastics – achieving exceptional purity through advanced contamination removal.

Kvaliteta izlaza

Produces consistently high-purity, uniform flakes suitable for direct re-pelletizing, injection molding, extrusion, and other demanding manufacturing applications.

The Comprehensive Recycling Journey

1

Automated Material Infeed

An automated feeding conveyor ensures a consistent, regulated flow of raw material into the system, laying the groundwork for optimal processing efficiency and throughput.

2

Primary Shredding & Metal Separation

A robust primary shredder, featuring an integrated overhead magnet for ferrous metal removal, powerfully reduces bulky rigid plastics into uniformly smaller, manageable pieces, preparing them for subsequent stages.

3

Precizna granulacija

High-speed granulator refines the shredded material into consistently sized particles, creating an ideal feedstock for highly effective washing and density separation.

4

Intensive Friction Washing

Intensive screw washer(s) employ high-friction cleaning and continuous agitation to meticulously remove surface dirt, labels, adhesives, and other contaminants while efficiently conveying material.

5

Density-Based Sink-Float Separation

Multi-stage sink-float tanks leverage material density differences to precisely separate target plastics (HDPE, PP, PS) from heavier contaminants (e.g., residual metals, stones) and lighter fractions (e.g., paper, wood, other plastics like PET if present).

6

Efficient Dewatering & Thermal Drying

A combination of high-speed mechanical (centrifugal) dewatering and subsequent thermal drying system efficiently reduces moisture content to minimal levels (e.g., <1%), ensuring flake stability for storage and optimal downstream processing.

7

Final Air Classification & Fines Removal

A sophisticated zig-zag air classifier meticulously extracts any remaining light impurities such as fine dust, residual label fragments, and micro-plastics, perfecting the final flake quality.

8

Automated Collection & Packaging

An automated big-bag filling station streamlines the collection of the final, purified plastic flakes, preparing them for immediate market integration or in-house reuse.

Visualizing the Solution: Equipment Gallery

Full view of the HDPE, PP, PS rigid plastic washing and recycling line
Close-up of the shredding and granulation units in the plastic recycling plant
Overview of the complete rigid plastic recycling line installation in a facility
Detailed view of the washing tanks and drying systems within the recycling plant

Distinctive Advantages of Our System

🛡️ Comprehensive Support & Warranty

Benefit from a robust 1-year limited warranty, expert on-site installation and commissioning, and dedicated lifelong technical support to ensure seamless operation and peace of mind.

🔧 Tailored Solutions, Not Just Machines

We don’t offer one-size-fits-all. Each plant is meticulously configured to your unique feedstock characteristics, contamination profiles, and precise output quality and purity targets.

📈 Optimized Performance & ROI

Our cutting-edge engineering and intelligent system design maximize throughput and recovery rates while significantly minimizing energy consumption, water usage, and overall operational costs, boosting your return on investment.

🌱 Championing Circularity

Empower your business to turn challenging plastic waste streams into high-value, reusable resources. Actively contribute to the circular economy, reduce landfill burden, and enhance your company’s sustainability credentials.

Ready to Revolutionize Your Plastic Recycling?

Our recycling specialists are ready to discuss your specific project needs, provide detailed quotations, clarify lead times, and offer expert technical consultation. Let’s build your ideal recycling solution together.

Get Your Professional Quote

Autor: Energycle

Energycle je vrhunski globalni dobavljač i proizvođač specijaliziran za napredna, visokoučinkovita rješenja za recikliranje plastike. Posvećeni smo projektiranju i proizvodnji robusnih, pouzdanih strojeva koji pokrivaju cijeli spektar recikliranja – od pranja i usitnjavanja do granuliranja, peletiranja i sušenja. Naš sveobuhvatni portfelj uključuje vrhunske linije za pranje dizajnirane i za fleksibilne filmove i za krutu plastiku (kao što su PET i HDPE), snažne industrijske drobilice, precizne granulatore, učinkovite peletizere i učinkovite sustave za sušenje. Bez obzira trebate li jedan stroj visokih performansi ili kompletnu, prilagođenu proizvodnu liniju po principu "ključ u ruke", Energycle isporučuje rješenja precizno prilagođena vašim jedinstvenim operativnim potrebama i specifikacijama materijala.

hrCroatian