Linie de mărunțire și densificare a foliei PP PE: Soluție eficientă de reciclare a plasticului

Linie de mărunțire și densificare a foliei PP PE: Soluție eficientă de reciclare a plasticului

Tackling plastic waste is crucial for protecting our environment, and effective plastic recycling is key. We’re excited to introduce a truly innovative solution: the PP PE Film Shredding and Densifying Line. This advanced system transforms challenging bales of dirty PP/PE films into high-quality densified material, perfectly prepared for further chemical processing or pelletizing into reusable plastic granules. It’s a smarter way to recycle plastic film!

High-quality densified PP/PE material

Example of densified material ready for pelletizing.

How It Works: Step-by-Step

  1.  Shredding Power: The journey begins with our robust shredder, specifically designed to break down large, compacted bales of plastic films efficiently. The shredded pieces then move smoothly onto a conveyor belt, ready for the next vital step.
  2. Wet Granulation Precision: Next, the material enters the wet granulator. Here, high-speed rotating knives precisely cut the film into small, uniform flakes. An integrated screen ensures only flakes of the perfect size proceed, optimizing them for densification.
  3. Sink/Float Separation Purity: Cleanliness is key! The flakes are transferred to a sink/float separation tank. This clever process uses water density to separate valuable plastic film (which floats) from heavier contaminants (which sink), ensuring a pure feedstock.
  4. Squeezing and Densification Excellence: Finally, the clean, wet film enters the squeezer-densifier. Using a powerful screw press and controlled heating, this unit efficiently removes water and compresses the film into dense, irregular pellets (approx. 350-410 kg/m³ density), ready for their next life.

Key Features & Specifications

The densified material produced typically measures around 50 mm in length. Need smaller particles? No problem – an optional secondary granulator can easily be integrated into the line.

Discover the benefits of our multifunctional extrusion dryer technology:

  • Dramatically reduces moisture content down to just 3% (from an initial ~30% for thin film).
  • Increases the bulk density significantly, by up to 10 times.
  • Effectively compacts the material for easier handling and storage.

We stand by our quality: all our recycling machines come with a 1-year limited warranty. Plus, we offer customization options to perfectly match your specific operational needs.

Model RTM-200 RTM-500 RTM-1000
Operation (Personnel) 2-3 2-3 2-3
Installation Power (kW) 160-200 200-240 400-450
Knife Material SKD11 SKD11 SKD11
Capacitate (kg/h) 200 500 1000

Your Partner in Sustainable Recycling

Cel/Cea/Cei/Cele PP PE Film Shredding and Densifying Line represents a significant leap forward in plastic recycling technology. By efficiently processing post-consumer or post-industrial plastic films, this system not only streamlines recycling operations but also makes a tangible contribution to reducing environmental impact. Embrace this advanced solution to enhance your recycling efforts and champion a truly circular economy for plastics.

Ready to Learn More? Let’s Talk!

Warranty Information:

All our recycling machines come with a comprehensive 1-year limited warranty for your peace of mind.

Interested in boosting your plastic film recycling capabilities? For the latest pricing, lead times, or to discuss customization options, please send us a message using the form below. We’re here to help!

Formular de contact demonstrativ

Autor: energie

Energycle este un furnizor și producător global de top, specializat în soluții avansate și de înaltă eficiență pentru reciclarea plasticului. Ne dedicăm proiectării și producerii de utilaje robuste și fiabile, care acoperă întregul spectru de reciclare - de la spălare și mărunțire până la granulare, peletizare și uscare. Portofoliul nostru complet include linii de spălare de ultimă generație, concepute atât pentru pelicule flexibile, cât și pentru materiale plastice rigide (cum ar fi PET și HDPE), tocătoare industriale puternice, granulatoare de precizie, peletizatoare eficiente și sisteme de uscare eficiente. Indiferent dacă aveți nevoie de o singură mașină de înaltă performanță sau de o linie de producție completă, personalizată, la cheie, Energycle oferă soluții meticulos adaptate pentru a satisface nevoile dumneavoastră operaționale unice și specificațiile materialelor.

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