Agricultural film crushing, washing and drying line – Trial Run

This production line is specifically designed for processing waste agricultural films (such as mulch films, greenhouse films, etc.). It integrates crushing, washing, and drying functions, efficiently transforming waste agricultural films into recyclable plastic pellets. Suitable for agricultural film recycling and plastic regeneration industries, this equipment features high automation, strong processing capacity, and energy-efficient and environmentally friendly operations.

Components:

1. Crushing System:
   • Function: Pre-crushes waste agricultural films to reduce their size for subsequent washing and processing.
   • Features: Equipped with high-strength blades, wear-resistant and durable, with high crushing efficiency. Capable of handling films of varying thicknesses.
   • Applicable Materials: Mulch films, greenhouse films, plastic films, etc.
2. Washing System:
   • Function: Removes soil, impurities, and pesticide residues from the film surface through multi-stage washing (pre-washing, main washing, and rinsing).
   • Features:
     • Utilises a water circulation system to conserve water resources.
     • Equipped with filtration devices to effectively separate impurities.
     • Washing tanks are made of stainless steel, ensuring corrosion resistance and long service life.
   • Washing Effect: Films are cleaned thoroughly, free from impurities, meeting requirements for further processing.
3. Dehydration System:
   • Function: Removes surface moisture from the films through high-speed centrifugal dehydration, reducing energy consumption for drying.
   • Features: High dehydration efficiency, low energy consumption, and simple operation.
4. Drying System:
   • Function: Dries the dehydrated films using hot air to ensure moisture content meets subsequent processing requirements.
   • Features:
     • Energy-efficient hot air furnace with high thermal efficiency.
     • Adjustable drying temperature to accommodate different material needs.
     • Equipped with a temperature control system to prevent overheating and damage to materials.
5. Control System:
   • Function: Fully automated control for integrated crushing, washing, and drying operations.
   • Features:
     • PLC intelligent control, easy to operate and maintain.
     • Touchscreen interface for real-time monitoring of equipment status.
     • Fault alarm function to ensure safe operation.

Advantages:

1. High Efficiency and Energy Saving:
   • Advanced crushing, washing, and drying technologies ensure high processing efficiency and low energy consumption.
   • Water circulation system reduces water waste, and hot air drying system minimises energy usage.
2. Environmentally Friendly:
   • Effectively removes pesticide residues and impurities during washing, reducing environmental pollution.
   • Low noise operation, compliant with environmental standards.
3. High Automation:
   • Fully automated operation reduces manual intervention and labour intensity.
   • Intelligent control system ensures stable equipment performance.
4. Strong Adaptability:
   • Capable of processing films of varying thicknesses and materials, with wide applicability.
   • Compact structure, small footprint, suitable for installation in various sites.
5. Durable and Reliable:
   • Key components made of high-strength, wear-resistant materials for extended service life.
   • Stable operation with low failure rates.

Műszaki paraméterek ：

(Customisable based on customer requirements)

• Processing Capacity: 500-2000 kg/h (varies by model)
• Crushing Size: 10-50 mm (adjustable)
• Water Consumption for Washing: ≤1.5 m³/t
• Moisture Content After Drying: ≤2%
• Power Supply: 380V/50Hz (customisable based on customer requirements)
• Equipment Power: Approximately 30-100 kW (varies by model)

Applications:

• Agricultural film recycling and processing
• Plastic regeneration and resource utilisation
• Environmental waste treatment

After-Sales Service:

• Equipment installation and commissioning
• Operator training
• Lifetime technical support and spare parts supply

Következtetés:

This agricultural film crushing, washing, and drying production line is an ideal solution for agricultural film recycling and plastic regeneration industries. It effectively addresses the challenges of waste agricultural film processing, contributing to environmental protection and resource recycling.