폐EVA폼 재활용 펠릿화 생산라인

Don’t let lightweight EVA foam waste bottle-neck your recycling profits. Our integrated system transforms foam scrap, shoe soles, and die-cut waste into high-value, high-density pellets.

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Solves Feeding Issues

Eliminates “bridging” in the hopper caused by light, fluffy EVA foam.

High ROI

Turns 100% of your production waste back into raw material for new products.

에너지 효율성

3-in-1 design (Shredding, Compacting, Extrusion) reduces power consumption.

The Process: How It Works

Recycling EVA foam requires a specific engineering approach due to its expansion properties. Here is our proven 3-step workflow.

단계 01

Primary Size Reduction (For Bulky Waste)

Processing large EVA blocks, thick sheets, or baled agglomerates starts here. Before the material hits the extruder, it must be reduced to manageable sizes to ensure a consistent flow.

필름과 같은 특수 응용 프로그램에 대해서는, 우리의
소프트 소재 단일 샤프트 분쇄기 또는 압출기 헤드 폐기물용 단일 샤프트 분쇄기.

  • Anti-Winding Rotor: Specifically designed to prevent flexible EVA strips from wrapping around the shaft.
  • 스마트 제어: Auto-reverse function detects overload and protects the motor.
Soft Material Single Shaft Shredder for EVA Foam
단계 02

Compacting & Densifying (The Core Technology)

This is where standard recyclers fail, but our system excels. Lightweight foam is difficult to feed directly into an extruder screw. Our integrated compactor uses friction heat to semi-plasticize the foam, drastically increasing its density.

필름과 같은 특수 응용 프로그램에 대해서는, 우리의
통합 분쇄기 및 과립기 기계

Engineer’s Insight: “By compacting the foam first, we ensure the extruder screw is always full. This guarantees stable output pressure and uniform pellet size, which is impossible with loose foam feeding.”
단계 03

Extrusion, Degassing & Pelletizing

The densified EVA material enters the extruder. Our specialized screw design ensures gentle melting to preserve the material’s physical properties (like elasticity). Vacuum degassing removes moisture and ink volatiles.

  • 여과법: Hydraulic screen changer removes impurities continuously.
  • Die-Face Cutting: Water ring pelletizing ensures pellets are cooled immediately, preventing them from sticking together.
High Quality Recycled EVA Pellets

기술 사양

모델 시리즈나사 직경(mm)모터 전력(kW)Typical Output (kg/h)
EVA-Repro-858537 – 45180 – 250
EVA-Repro-10010055 – 75300 – 450
EVA-Repro-12012090 – 110500 – 650
EVA-Repro-160160132 – 160800 – 1000

* Specifications can be customized based on your material’s specific moisture content and bulk density.

자주 묻는 질문

Can this machine handle cross-linked EVA foam?

Yes, but it depends on the cross-linking degree. For heavily cross-linked materials, we recommend our specialized Heavy Duty Single Shaft Shredder first to reduce size, followed by testing in our facility to determine the optimal extrusion temperature.

Do I need a separate crusher?

Not necessarily. Our Integrated Shredder and Granulator system combines the crushing, compacting, and pelletizing steps into one machine, saving floor space and energy.

Ready to Efficiently Recycle Your EVA Waste?

Contact us today for a free material test run and a customized machine proposal.

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작가: energycle

Energycle 는 첨단 고효율 플라스틱 재활용 솔루션을 전문으로 하는 세계적인 선도 기업이자 제조업체입니다. 당사는 세척, 파쇄부터 과립화, 펠릿화, 건조에 이르기까지 모든 재활용 스펙트럼을 포괄하는 견고하고 신뢰할 수 있는 기계를 설계하고 생산하는 데 전념하고 있습니다. 당사의 포괄적인 포트폴리오에는 연성 필름과 경질 플라스틱(PET, HDPE 등) 모두에 맞게 설계된 최첨단 세척 라인, 강력한 산업용 분쇄기, 정밀한 과립기 및 분쇄기, 효율적 펠릿화 기계, 그리고 효과적인 건조 시스템. 를 제공합니다. 고성능 단일 기계나 완전히 맞춤형 전체 생산 라인이 필요하든, Energycle는 독특한 운영 요구와 재료 규격에 맞춘 세심하게 설계된 솔루션을 제공합니다.

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