Soluções eficientes para reciclagem de filmes plásticos

Transform your plastic film waste into valuable resources! Our company pioneers highly efficient and sustainable plastic film recycling solutions. We tackle the environmental challenge of plastic waste head-on, meeting the growing demand for high-quality plastic pellets. Our advanced, fully automated plastic film washing line is expertly engineered to process polypropylene (PP), polyethylene (PE), and a wide range of other film types. Designed with strategically integrated machinery, our system maximizes throughput while minimizing waste, ensuring a cleaner process and a healthier planet.

Whether you’re processing moderate volumes or require large-scale recycling capabilities, we have the right fit for you. Our standard Plastic Film Recycling Washing Line offers input capacities from 500 kg/h up to 3,000 kg/h. Need something bigger? We excel at creating customized systems, integrating additional machinery and boosting capacity to precisely match your unique operational demands.

Our turnkey solution seamlessly converts loose or baled plastic film into ready-to-use pellets. More than just recycling, it’s a significant step towards reducing the carbon footprint of plastic waste. By choosing recycling over landfills, you actively contribute to a circular economy, a healthier environment, and a truly sustainable future.

We’re passionate about sustainability and committed to providing exceptional customer service. Our experienced team is eager to help you find the perfect solution for your plastic film recycling goals. Ready to make a positive environmental impact while boosting your bottom line? Contact us today to learn more about our innovative turnkey system!

Principais Parâmetros Técnicos

Unlock the optimal recycling setup for your needs! We provide complimentary solution design services. Our experts will analyze your specific requirements and design the most efficient and effective plastic film cleaning line for your operation. Reach out today for more details and let’s discuss your project.

Working Principle: Step-by-Step

Our plastic film washing line operates seamlessly via a central electric control panel and cabinet. Each machine is intelligently connected by conveyors, ensuring smooth material flow and highly efficient processing from start to finish.

• Plastic Shredder Machine: Plastic film can easily tangle. Our robust shredder tackles this first, cutting the film into manageable smaller pieces (typically 1-5 inches). This crucial step prevents downstream blockages and ensures smooth operation.
• Plastic Granulator (Wet Grinding): The granulator further reduces the plastic size (to around 10-20 mm). Importantly, this is a wet granulation process. Water is introduced here, providing an initial wash and pre-treatment before the main cleaning stages.
• Friction Washer: High speed is key here. Rotating at nearly 1,000 RPM, the friction washer uses intense scrubbing action to effectively dislodge and remove stubborn contaminants. It’s also great at breaking down paper and cardboard into easily removable fibers. For exceptionally dirty material, some systems incorporate a second friction washer.
• Sink-Float Separation Tank: Using the simple principle of density, this tank employs water as a medium. Lighter plastic films (like PP and PE) float, while heavier contaminants (sand, soil, glass, metals) sink to the bottom for easy removal.
• Centrifugal Dewatering Machine: The first crucial step in drying. This machine uses centrifugal force to rapidly spin off the majority of surface water from the plastic flakes. This significantly reduces the energy needed for the subsequent thermal drying phase, lowering operational costs.
• Screw Press Dewatering Machine (Optional): For even greater dewatering efficiency, a screw press can be added. It applies high pressure to physically squeeze water out of the plastic film. In some configurations, it can effectively replace *both* the centrifugal dewaterer and thermal dryers.
• Thermal Dryer & Cyclone Separator: The cleaned plastic flakes travel through a network of heated stainless-steel tubes, evaporating any residual moisture. Following this, a cyclone separator cools the material with air, preparing it for storage while simultaneously removing fine particles and dust.
• Silo de produto: A dedicated storage silo holds the clean, dry plastic flakes, ready for the final transformation.
• Plastic Pelletizing Machine: The grand finale! The clean film flakes are fed into our specialized water ring pelletizer system. This machine melts, extrudes, and cuts the plastic into uniform, high-quality round pellets – ready to be reused in manufacturing new products.