Textile & Carpet Waste Single Shaft Shredder
An efficient piece of mechanical equipment designed to shred and process waste generated during production. By cutting and shearing materials, it increases the density of waste, making it easier to handle, store, and recycle.
Core Features
Robust Main Shaft
Crafted as a solid unit via CNC machining with no weld points, enhancing durability and structural integrity under heavy loads.
High-Performance Reducer
Equipped with an H-series reducer, operating at a reduced speed with higher torque for improved cutting efficiency and stability.
Durable Cutting Blades
Blades are made from heat-treated, high-strength D2 alloy steel, effective for tough plastics, textiles, and light metals.
Direct Drive System
The reducer and main shaft are directly connected to minimize energy loss, with built-in shock absorbers to prolong machine life.
Advanced Automation
A PLC-controlled system with multiple safety features: overload protection, automatic reverse, and forward operation.
Hydraulic Feeding System
Features a hydraulic system to power the material feed cart, ensuring smooth, steady feeding with consistent pressure.
Technical Specifications
The shredder’s specifications highlight its suitability for mid-scale applications, ensuring consistent and reliable performance:
Dimensions & Capacity
- Effective Rolling Knife Diameter: 300 – 420 mm
- Shredding Chamber: 600 mm – 1450 mm
- Production Output: 300–1500 kg/h
Blade Specifications
- Size (mm): 40×40, 50×50, 60×60
- Material: SKD-11, H13
- Fixed Blades: 4
- Rotating Blades: 30 – 68
Drive & Control System
- Motor Power: 30 – 90 kW
- Reducer Output Speed: 72 RPM
- Connection Type: Direct coupling
- Main Shaft: Solid, 45-grade steel
Control Components
- PLC System: Delta
- Electronics: Siemens contactors
- Buttons: Schneider
- Hydraulic Power: 3 – 6 kW
- Cooling: Air cooling
Key Benefits
Enhanced Durability
The solid shaft design and premium materials provide superior resilience against wear and tear.
Improved Efficiency
Processes waste rapidly, helping facilities streamline their recycling operations and reduce costs.
Operator Safety
Automatic overload protection and reverse functions safeguard both the equipment and the operator.
Energy-Efficient
The direct-drive connection reduces energy loss, making it cost-efficient to operate over long periods.
Applications
Textile Industry
Cutting waste fabrics, offcuts, and threads for efficient disposal and recycling.
Plastic Recycling
Shredding films, bottles, and other plastic items for further processing.
Industrial Waste
Processing lightweight metals and other mixed materials for improved disposal.
Why Choose This Shredder?
This shredder is engineered to handle tough operational demands with precision. Its combination of robust construction, advanced controls, and thoughtful design makes it an essential tool for industries looking to reduce waste and improve recycling. Investing in this machine enhances productivity and supports sustainable practices.
Frequently Asked Questions
What types of materials can this shredder handle?
This shredder is highly versatile and primarily designed for textile and carpet waste. It can also effectively process various other materials, including plastic films, bottles, light metals, and general industrial waste.
How is the shredder maintained?
Maintenance is straightforward. Regular checks include blade sharpness and wear, hydraulic fluid levels, and ensuring the control system is functioning correctly. The durable D2 steel blades are designed for longevity but can be easily rotated or replaced when needed.
Can the output size of the shredded material be controlled?
Yes, the final size of the shredded material is determined by the screen mesh size installed below the cutting chamber. We offer various screen sizes to meet different processing requirements, allowing you to control the output particle size.
What safety features are included?
The machine is equipped with a comprehensive PLC control system that includes automatic overload protection. If the motor is stressed, the system will automatically reverse the shaft to clear the jam and then resume forward operation, ensuring both operator and equipment safety.
Ready to Optimize Your Waste Management?
Our textile waste single shaft shredder is the ideal solution for your industry’s recycling needs. Contact our team to learn more about specifications, pricing, and implementation.
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