Wondering how to make your plastic recycling operation even better? Meet Dissolved Air Flotation (DAF) systems! These are a fantastic tool in modern recycling, offering a super efficient and wallet-friendly way to treat wastewater. By skillfully removing contaminants like tiny solids (TSS), oils & grease (FOG), fats, and even biochemical oxygen demand (BOD), DAF systems help make your recycling process greener, cleaner, and more cost-effective. Let’s dive in!
What Exactly is Dissolved Air Flotation (DAF)?
Think of Dissolved Air Flotation (DAF) as a clever water cleaning process. Its main job is to clarify wastewater by getting rid of suspended stuff like oils, solids, and other gunk. How does it work its magic? Air is dissolved into the water under pressure, like fizz in a soda bottle. Then, this air-water mix is released into a special flotation tank at normal atmospheric pressure. Presto! The released air forms countless tiny bubbles. These bubbles act like little lifters, attaching themselves to the suspended particles and floating them gently to the surface. This layer of floated material is then simply skimmed off, leaving behind beautifully clear water, free from pollutants.
Why Use DAF in Plastic Recycling? It’s a Smart Choice!
Plastic recycling plants, while doing great work, naturally generate wastewater. This water can contain microplastics, oils, leftover chemicals, and other residues. If released untreated, it can harm our environment and lead to hefty disposal fees. Bringing a DAF system into your plant tackles these environmental worries head-on. Plus, it helps you save water by allowing reuse, which in turn cuts down on operational costs. It’s a win-win!
Where Else Do DAF Systems Shine? Key Applications:
While DAF is a star player in plastic recycling, its talents are recognized across many industries! Here’s where else you might find these versatile systems hard at work:
- → Paper Mills: Recovering valuable fibers and cleaning up wastewater.
- → Printing & Dyeing: Separating out stubborn dyes and pigments.
- → Electroplating Facilities: Removing tricky heavy metal ions.
- → Industrial Sites (Oily Water): Separating oils and grease like a champ.
- → Tanneries: Dealing with fats, hair, and chemicals from leather processing.
- → Chemical Plants: Helping separate out various chemical contaminants.
- → Prerada hrane: Tackling fats, oils, and grease (FOG) like a pro.
- → Biological Treatment Plants: Assisting in the separation of biological sludge.
- → Obrada površinske vode: Removing algae and other natural contaminants efficiently.
How DAF Works Its Magic in Plastic Recycling
So, how does the DAF system specifically help in a plastic recycling setup? It typically involves dissolving compressed air into the incoming wastewater. This “charged” water then flows into the flotation tank. As the pressure drops, microbubbles bloom and attach to the suspended plastic particles, oils, and other bits. These buoyant clusters rise to the surface, forming a sludge layer. A mechanical scraper then gently sweeps this layer away, leaving you with much cleaner water – often ready to be reused right back in your recycling line!
Stručni savjet: To make this process even more effective, we often add helpful chemicals known as coagulants (like Poly Aluminium Chloride, or PAC) and flocculants (like Polyacrylamide, or PAM). These act like magnets, helping smaller particles clump together into larger groups (flocs), making it much easier for the air bubbles to grab them and lift them away.
Quick Look: DAF System Technical Specs
Need some numbers? Here’s a quick overview of the technical details for some common DAF models:
Model | Snaga motora | Protok pumpe | Kapacitet |
---|---|---|---|
APW-5 | 2,2 kW | 10 m³/h | 5 m³/h |
APW-10 | 4,0 kW | 12 m³/h | 10 m³/h |
APW-20 | 4,0 kW | 16 m³/h | 20 m³/h |
APW-30 | 5,5 kW | 22 m³/h | 30 m³/h |
Good news! CE certification is available. Need something bigger or more powerful? We can custom-design larger models just for you – just ask!
The Awesome Benefits of DAF in Plastic Recycling
- Lower Costs: Save big on water bills and operational expenses by treating and recycling water right there on-site.
- Eco-Friendly Champion: Play your part for the planet! DAF systems drastically reduce pollutant discharge, making your recycling operation much greener.
- Super Flexible: These adaptable systems can handle different kinds of wastewater, making them a valuable tool across various industrial settings.
- Top-Notch Water Quality: Get consistently clean water that you can often reuse directly in your recycling process, ensuring a steady supply.
See DAF Systems in Action


Wrapping Up: Boost Your Recycling with DAF!
Adding a Dissolved Air Flotation (DAF) system to your plastic recycling facility is truly a smart investment in both sustainability and your bottom line. It helps you operate in an environmentally responsible way and significantly cuts down water costs by efficiently treating and recycling wastewater. With its proven effectiveness and versatility across industries, a DAF system is a valuable asset you’ll be glad to have.
Peace of Mind: Warranty & Installation Support
We stand by our machines! Every DAF system comes with a 1-godišnje ograničeno jamstvo for your peace of mind. Need a hand with setup? We offer installation services where our experienced engineers can come directly to your site to help get everything up and running smoothly. We can also discuss arrangements for ongoing maintenance support and operational advice if needed. We’re here to help you succeed!
Ready to Chat? Inquire Now!
Interested in getting the latest prices and finding out how quickly you can get a DAF system for your plant? Just send us a message using the simple form below. We’re excited to hear from you!