Linija za pranje krute plastike za PP, HDPE i PVC
High-performance processing for PP, HDPE, and PVC regrind including crates, caps, bottles, drums, pipes, profiles, and molded housings. The integrated line combines pre-washing, wet granulation, friction washing, density separation, dewatering, and drying to produce clean, high-value flakes.
Primary Factors That Define the Line Configuration
Rigid regrind washing projects depend on material mix, contamination, moisture target, water strategy, maintenance load, and available footprint. These factors determine module selection, utility sizing, and output consistency.
Ciljana vlažnost
Discharge moisture is set by the dewatering and thermal drying configuration. The drying stage is sized to match your extrusion or storage requirements.
Dekontaminacija
Cleaning intensity is selected according to label load, oil or adhesive contamination, fines content, and whether cold or hot washing is required.
Mješavina materijala
Sink-float separation and optional air classification are selected according to PP/PE mixes, PVC risk, heavy contaminants, and light impurities.
Vodena petlja
Open or closed-loop water design affects filtration, wastewater handling, operating cost, and environmental compliance for your site.
Održavanje
Wear protection and maintenance intervals are driven by abrasive fines, label glue, hard particles, and the operating load across granulation and friction washing.
Otisak stopala
Conveyor routing and machine placement are configured around your available workshop space, material handling plan, and operator access requirements.
Rigid Regrind Streams for High-Purity Flakes
The line is engineered to process a wide range of rigid plastics into clean feedstock for extrusion, compounding, pelletizing, or resale.
Multi-Stage Workflow from Infeed to Thermal Drying
A proven sequence removes contamination, controls flake size, separates density fractions, and stabilizes residual moisture before downstream reuse.
Pré-lavage et Tri
Rastresiti kruti otpad ulazi u liniju za uklanjanje onečišćenja i primarno sortiranje prije smanjenja veličine.
Vlažna granulacija
The crusher reduces rigid plastics to consistent flakes while water assists first-rinse cleaning and heat control.
Intenzivno pranje
High-shear scrubbing lifts labels, oil residue, paper fines, and dirt from the flake surface.
Odvajanje po gustoći
Separacija plutajućim sudoperom izolira upotrebljive PP ili HDPE frakcije od teže kontaminacije i prijenosa miješanih materijala.
Dessecamiento Mecánico
Centrifugal force rapidly removes free water and prepares washed flakes for low-moisture finishing.
Termičko sušenje
Završna faza vrućeg zraka stabilizira vlagu i isporučuje čiste pahuljice spremne za daljnju ekstruziju ili miješanje.
Pré-lavage et Tri
Contaminant knockdown and primary sorting before size reduction.
Vlažna granulacija
Water-assisted crushing to consistent flake size.
Intenzivno pranje
High-shear washing for labels, glue, oil, paper, and fines.
Odvajanje po gustoći
Sink-float separation for target polymer purity.
Dessecamiento Mecánico
Rapid free-water removal before final drying.
Termičko sušenje
Hot-air finishing for stable residual moisture.
Glavni moduli opreme
Each core module is paired with its matching image, function, and configuration notes for faster equipment review.
1. Vlažni plastični lomac
Funkcija: Optimizirano za kruto ponovno mljevenje, osiguravajući konzistentnu veličinu pahuljica i početno oslobađanje onečišćujućih tvari.
Konfiguracija:
- D2 high-carbon, high-chromium steel blades
- V-shape or double-scissor cutting arrangement
- Dovod vode za istovremeno rezanje i ispiranje
2. Frikcijska podloška
Funkcija: Brzo mehaničko ribanje za učinkovito uklanjanje ljepila za etikete, tvrdokornih ulja i sitnih komadića papira.
Konfiguracija:
- Rotor speed 500-600 RPM for intensive surface cleaning
- Continuous water flow to discharge suspended contaminants
- Replaceable high-wear components for long service life
3. Sudoper-plutajući spremnik
Funkcija: Precizno odvajanje gustoće za izolaciju PP/PE od težih onečišćujućih tvari poput PVC-a ili metala.
Konfiguracija:
- All-304 stainless steel construction
- Adjustable paddle speed for different material densities
- Multi-section design for higher separation accuracy
Pogledajte liniju u radu
Preview the rigid plastic washing line workflow, then load the full YouTube video on demand.
Tehnicke specifikacije
Indicative planning data for rigid plastic washing lines. Final specifications are customized based on feedstock contamination levels, target output quality, and site layout.
| Kapacitet (kg/h) | Snaga (kW) | Površina (m²) | Osoblje | Voda (m³/h) | Para (MPa) |
|---|---|---|---|---|---|
| 500 | 162 | 500 | 4 | 3 | 0.6-0.8 |
| 1000 | 250 | 800 | 4 | 4 | 0.6-0.8 |
| 2000 | 368 | 1000 | 4 | 5 | 0.6-0.8 |
Povucite vodoravno za prikaz cijele tablice na mobitelu.
Tehnicka FAQ
Common questions about rigid plastic washing line configuration, output quality, and installation.
Sto ukljucuje linija za pranje krute plastike?
A rigid plastic washing line can include a shredder, granulator, pre-wash float tank, hot or cold wash system, friction washer, sink-float separation tank, rinsing system, dewatering centrifuge, and drying system. Configuration varies by material and contamination level.
What output quality can the line achieve?
A well-configured line can produce clean flakes suitable for extrusion, compounding, pelletizing, or resale. Output quality depends on input contamination, washing route, separation accuracy, and drying target.
Koji se mljeveni materijali podrzavaju?
The line is optimized for rigid PP, HDPE, and PVC regrind including crates, caps, bottles, pipes, and profiles. ABS and rigid PET can be supported with specialized separation modules.
Koju izlaznu vlagu mogu ocekivati?
Residual moisture is typically below 3% with matched dewatering and thermal drying stages, but the final target depends on material type, flake thickness, and downstream extrusion requirements.
Sto je s instalacijom i rasporedom?
Energycle can support layout design, foundation guidance, equipment integration, operator training, and on-site or remote commissioning to fit your facility constraints.
Zatrazite prilagodeni prijedlog
Share your regrind type, contamination profile, moisture target, and throughput goal. We will recommend the right washing, separation, and drying configuration for your plant.
Razgovarajte s prodajom
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RazdvajanjeSudoper-plutajući spremnik
Density separation for PP, PE, PET, PVC, metals, stones, and heavy contaminants.