HDPE Bottle Recycling Line
Turn post‑consumer HDPE bottles (milk jugs, detergent, shampoo, household chemical containers) into clean, dry flakes. This HDPE Bottle Recycling Line combines sorting, hot washing, friction cleaning and sink‑float separation to remove labels, sand and heavy polymers for stable downstream extrusion or pelletizing.
왜 이 라인을 선택해야 하나요?
High‑purity HDPE flakes, reliable throughput, and modular configurations tailored to your bottle mix and target applications.
High Purity HDPE Flakes
Sorting, hot wash, and friction cleaning reduce paper, glue, and oils; optional optical sorting upgrades color consistency and purity.
효율적이고 신뢰할 수 있는
견고한 구성 요소로 가동 중지 시간을 최소화하고, 폐쇄 루프 물 공급 옵션으로 공공 서비스 비용과 방류량을 줄일 수 있습니다.
모듈식 및 확장 가능
Configure debaling, crushing, hot wash, sink‑float separation, drying, and optional flake sorting to meet your targets.
프로세스 흐름
탈포 및 사전 분류
Debaler opens bales; magnets and manual picks remove metals, stones, and non‑plastic contaminants.
Pre‑wash & Fines Removal
Trommel / pre‑washer removes sand and fines; label loosening and pre‑rinsing reduce paper and glue load.
Crushing (Wet Granulation)
Crusher / wet granulator cuts bottles into uniform flakes with water flushing for pre‑cleaning and cooling.
뜨거운 세척 및 마찰
Hot washing removes oils, glue and residues; friction washer strips remaining dirt and label fragments.
Sink‑Float Separation
Removes heavy polymers and contamination: HDPE/PP float while PET/PVC and metals sink (optional multi‑stage separation).
헹구고, 탈수하고, 건조하세요
Final rinse, centrifugal dewatering, and thermal drying typically achieve ≤1–2% moisture; optional flake sorting upgrades quality.
주요 라인 구성 요소
탈수기
컴팩트한 베일을 열어서 병의 흐름을 안정적으로 만듭니다.
Pre‑washer / Trommel
Removes sand, stones and fines; reduces the load for downstream washing.
Crusher / Wet Granulator
Reduces bottles to uniform flakes with water flushing for pre‑cleaning.
Бак для разделения на плавающие и тонущие частицы
Density separation removes PET/PVC and heavy contaminants from HDPE/PP flakes.
뜨거운 세척기 + 마찰
Removes oils, glue and labels for cleaner HDPE flakes.
탈수 및 건조기
수분 함량이 낮은 경우 원심 탈수 및 열 건조를 실시합니다.
기술 사양
| 용량(kg/h) | 설치 전력(kW) | 필요 면적(m²) | 필요한 직원 | 필요 증기량(kg/h) | 필요한 압축 공기(MPa) | 필요한 물(m³/h) |
|---|---|---|---|---|---|---|
| 500 | 220 | 400 | 8 | 350 | 0.6–0.8 | 1 |
| 1000 | 500 | 750 | 10 | 500 | 0.6–0.8 | 3 |
| 2000 | 700 | 1000 | 12 | 800 | 0.6–0.8 | 5 |
| 3000 | 900 | 1500 | 12 | 1000 | 0.6–0.8 | 6 |
| 4500 | 1000 | 2200 | 16 | 1300 | 0.6–0.8 | 8 |
| 6000 | 1200 | 2500 | 16 | 1800 | 0.6–0.8 | 10 |
일반적인 레이아웃
A clear, modular flow from de‑baling to clean HDPE flakes with optional color sorting and closed‑loop water options.
행동 중
견적 요청
Tell us your input (HDPE bales vs. loose bottles vs. flakes), contamination level (labels, sand, oils), and target capacity. We support EU 400V/50Hz and US 460V/60Hz with CE/UL‑ready options.
자주 묻는 질문
어떤 출력 품질을 기대할 수 있나요?
With hot washing, friction cleaning and sink‑float separation, HDPE flakes typically reach ≤1–2% moisture with low paper/glue and reduced heavy‑polymer contamination (PET/PVC).
What HDPE bottles can this line process?
Common inputs include milk jugs, detergent bottles, shampoo bottles and household chemical containers. For heavily contaminated bottles (oil/chemical residue), we can add stronger pre‑washing and hot‑wash configurations.
How do you handle caps, labels and mixed plastics?
Pre‑washing and friction cleaning remove label fragments; sink‑float separation removes heavy polymers. PP caps are close in density to HDPE, so optional optical sorting can further improve resin purity when needed.
Water usage, recycling, and compliance?
Closed‑loop water systems with filtration minimize consumption and discharge; DAF and sludge handling can be integrated to meet local regulations. EU lines typically run 400V/50Hz, US 460V/60Hz (others on request) with CE/UL‑ready options.
