آلة القطع البارد لسبائك الرصاص
Convert standard lead ingots into uniform granules for downstream ball mill feeding without large melting furnaces, hazardous lead fumes, or heat-intensive handling. This automated cold cutting system improves safety, lowers energy consumption, and keeps output consistent for lead-acid battery production lines.
Lead Ingot Cold Cutting Machine Video
Watch the machine process lead ingots into ready-to-feed granules through automated conveying, extrusion, cutting, and discharge.
Key Advantages for Lead Processing Lines
This PLC-controlled system is designed to improve workplace safety, lower furnace-related energy demand, and deliver stable lead granule output for continuous battery manufacturing operations.
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Because the ingots are processed in a cold state, the machine avoids the melting stage that generates hazardous lead fumes and high-temperature handling risks.
Lower Energy Consumption
Eliminating large melting furnaces cuts energy usage significantly and helps reduce operating cost in lead-acid battery material preparation.
Stable High Output
The machine is built for continuous production and can process about 2.5 to 2.75 tons of lead ingots per hour under the listed configuration.
نظام تحكم آلي بالكامل باستخدام وحدة تحكم منطقية قابلة للبرمجة (PLC)
Ingot conveying, extrusion, cutting, and discharge are coordinated by a PLC system for repeatable operation and lower dependence on manual intervention.
Uniform Granule Quality
Cold extrusion and precision cutting help produce consistent lead granules that feed more reliably into the downstream ball mill process.
Cleaner Downstream Handling
Granules leave the machine ready for discharge and transfer, supporting smoother material flow into the next stage of lead powder production.
كيف تعمل عملية القطع البارد لسبائك الرصاص
The machine converts solid lead ingots into evenly sized granules through automated conveying, repeated cold extrusion, precision cutting, and controlled discharge.
نقل السبائك
Standard 45 kg lead ingots are transferred into the machine through the automatic conveying mechanism.
البثق البارد
A powerful extrusion system repeatedly compresses the solid ingot and forms uniform lead strips without melting.
قطع الحبيبات
The formed strips move into the cutting zone, where they are cut into controlled granule sizes and weights.
إفرازات الحبيبات
Finished granules are discharged by scraper conveyor and prepared for feeding into the downstream ball mill machine.
نقل السبائك
Standard 45 kg lead ingots are transferred into the machine through the automatic conveying mechanism.
البثق البارد
A powerful extrusion system repeatedly compresses the solid ingot and forms uniform lead strips without melting.
قطع الحبيبات
The formed strips move into the cutting zone, where they are cut into controlled granule sizes and weights.
إفرازات الحبيبات
Finished granules are discharged by scraper conveyor and prepared for feeding into the downstream ball mill machine.
Main Components and Functional Zones
The layout combines conveying, compression, cutting, and discharge modules in one integrated production unit for lead granule preparation.
Automatic Ingot Feed
The infeed system accepts standard lead ingots and keeps material delivery stable before extrusion begins.
Cold Extrusion Unit
Multiple compression actions shape solid lead into uniform strips without the heat and fumes of traditional melting methods.
Precision Cutting Mechanism
The cutting section controls granule dimensions and helps maintain a repeatable weight range for downstream processing.
Scraper Conveyor Discharge
Finished granules are moved out efficiently so the next stage receives a steady, ready-to-use material stream.
Lead Ingot Cold Cutting Machine Specifications
Reference specifications for the current lead ingot cold cutting configuration. Final setup can be adjusted according to plant layout and production target.
| المعلمة | مواصفة |
|---|---|
| القدرة الإنتاجية | 2.5 – 2.75 tons per hour |
| مواد الإدخال | سبائك الرصاص القياسية 45 كجم |
| حجم الحبيبات | From 25 x 25 x 17 mm down to 20 mm |
| وزن الحبيبات | 75 – 100 g (+/- 15 g) |
| إجمالي الطاقة المركبة | 28.8 كيلو واط |
| الاستخدام الفعلي للطاقة | Up to 15 kW |
| Main Unit Dimensions | 3028 x 1040 x 2100 mm |
| الوزن الإجمالي للآلة | Approximately 4 tons |
| ضغط الماء المطلوب | 0.2 ميجا باسكال |
| ضغط الهواء المطلوب | 0.4 – 0.7 باسلا (MPa) |
اسحب افقيا لعرض الجدول الكامل على الهاتف.
الأسئلة الشائعة حول ماكينات القطع البارد لسبائك الرصاص
Answers to the questions most often asked by lead-acid battery manufacturers and recycling plants evaluating cold cutting technology.
قطع بارد يزيل مرحلة الانصهار، مما يعني عدم الحاجة إلى فرن كبير، وانخفاض كبير في استهلاك الطاقة، وعدم توليد أي غازات ملوثة تحتوي على الرصاص أثناء إعداد الكريستال. كما يدعم معالجة المواد بشكل نظيف وأكثر تفعيلاً.
الجسيمات تستخدم عادةً كمواد أولية لمحطم الكرات، حيث يتم معالجتها إلى مسحوق القصدير لصناعة لوحات البطاريات.
نعم. يمكن تكوين الآلة لإنتاج حبيبات من حوالي 25 x 25 x 17 ملم إلى 20 ملم، مع وزن حبيبة نموذجي يتراوح بين 75 إلى 100 جرام داخل نطاق تOLERANCE صغير.
يحتاج الإعداد المدرج إلى ضغط مائي قدره 0.2 MPa وضغط هواء قدره من 0.4 إلى 0.7 MPa بالإضافة إلى الحمل الكهربائي المثبت.
Request a Quote for Your Lead Ingot Cold Cutting Line
Share your throughput target, plant conditions, and downstream process requirements. Our engineering team will recommend the right cold cutting configuration for your lead granule production line.