납 잉곳 냉간 절단기
Convert standard lead ingots into uniform granules for downstream ball mill feeding without large melting furnaces, hazardous lead fumes, or heat-intensive handling. This automated cold cutting system improves safety, lowers energy consumption, and keeps output consistent for lead-acid battery production lines.
Lead Ingot Cold Cutting Machine Video
Watch the machine process lead ingots into ready-to-feed granules through automated conveying, extrusion, cutting, and discharge.
Key Advantages for Lead Processing Lines
This PLC-controlled system is designed to improve workplace safety, lower furnace-related energy demand, and deliver stable lead granule output for continuous battery manufacturing operations.
유해한 납 증기 없음
Because the ingots are processed in a cold state, the machine avoids the melting stage that generates hazardous lead fumes and high-temperature handling risks.
Lower Energy Consumption
Eliminating large melting furnaces cuts energy usage significantly and helps reduce operating cost in lead-acid battery material preparation.
Stable High Output
The machine is built for continuous production and can process about 2.5 to 2.75 tons of lead ingots per hour under the listed configuration.
완전 자동화 PLC 제어
Ingot conveying, extrusion, cutting, and discharge are coordinated by a PLC system for repeatable operation and lower dependence on manual intervention.
Uniform Granule Quality
Cold extrusion and precision cutting help produce consistent lead granules that feed more reliably into the downstream ball mill process.
Cleaner Downstream Handling
Granules leave the machine ready for discharge and transfer, supporting smoother material flow into the next stage of lead powder production.
납괴 냉간 절단은 어떻게 작동할까요?
The machine converts solid lead ingots into evenly sized granules through automated conveying, repeated cold extrusion, precision cutting, and controlled discharge.
잉곳 이송
Standard 45 kg lead ingots are transferred into the machine through the automatic conveying mechanism.
냉간 압출
A powerful extrusion system repeatedly compresses the solid ingot and forms uniform lead strips without melting.
과립 절단
The formed strips move into the cutting zone, where they are cut into controlled granule sizes and weights.
과립 배출
Finished granules are discharged by scraper conveyor and prepared for feeding into the downstream ball mill machine.
잉곳 이송
Standard 45 kg lead ingots are transferred into the machine through the automatic conveying mechanism.
냉간 압출
A powerful extrusion system repeatedly compresses the solid ingot and forms uniform lead strips without melting.
과립 절단
The formed strips move into the cutting zone, where they are cut into controlled granule sizes and weights.
과립 배출
Finished granules are discharged by scraper conveyor and prepared for feeding into the downstream ball mill machine.
Main Components and Functional Zones
The layout combines conveying, compression, cutting, and discharge modules in one integrated production unit for lead granule preparation.
Automatic Ingot Feed
The infeed system accepts standard lead ingots and keeps material delivery stable before extrusion begins.
Cold Extrusion Unit
Multiple compression actions shape solid lead into uniform strips without the heat and fumes of traditional melting methods.
Precision Cutting Mechanism
The cutting section controls granule dimensions and helps maintain a repeatable weight range for downstream processing.
Scraper Conveyor Discharge
Finished granules are moved out efficiently so the next stage receives a steady, ready-to-use material stream.
Lead Ingot Cold Cutting Machine Specifications
Reference specifications for the current lead ingot cold cutting configuration. Final setup can be adjusted according to plant layout and production target.
| 매개변수 | 사양 |
|---|---|
| 생산 능력 | 2.5 – 2.75 tons per hour |
| 입력 자료 | 표준 45kg 납괴 |
| 과립 크기 | From 25 x 25 x 17 mm down to 20 mm |
| 과립 중량 | 75 – 100 g (+/- 15 g) |
| 총 설치 전력 | 28.8kW |
| 실제 전력 사용량 | Up to 15 kW |
| Main Unit Dimensions | 3028 x 1040 x 2100 mm |
| 총 기계 중량 | Approximately 4 tons |
| 필요한 수압 | 0.2MPa |
| 필요한 공기압 | 0.4 – 0.7 MPa |
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납괴 냉간 절단기 관련 자주 묻는 질문(FAQ)
Answers to the questions most often asked by lead-acid battery manufacturers and recycling plants evaluating cold cutting technology.
Cold cutting eliminates the melting stage, which means no large furnace, far less energy demand, and no harmful lead fumes generated during granule preparation. It also supports cleaner, more automated material handling.
The granules are typically used as feedstock for a ball mill machine, where they are processed into lead powder for battery plate manufacturing.
Yes. The machine can be configured to produce granules from about 25 x 25 x 17 mm down to 20 mm, with a typical granule weight of 75 to 100 grams within a small tolerance range.
리스트에 나열된 구성은 0.2 MPa의 수압과 0.4에서 0.7 MPa의 공기압이 필요하며, 설치된 전기로락에 추가로 필요합니다.
Request a Quote for Your Lead Ingot Cold Cutting Line
Share your throughput target, plant conditions, and downstream process requirements. Our engineering team will recommend the right cold cutting configuration for your lead granule production line.