Plastic Washing & Recycling Systems
Integrated turnkey solutions for PET, PP/PE Films, and Rigid Plastics. Engineered for high purity and maximum operational efficiency.
Get a QuoteOur Core Washing Systems
Purpose-built recycling lines engineered for every major plastic stream — from PET bottles to hazardous containers.
Why Choose Energycle?
Modular Design
Customize your washing line to perfectly match your input material and output requirements.
Low Energy Consumption
Optimized motors and heating systems reduce operational costs and environmental impact.
Durable & Reliable
Constructed with high-quality, wear-resistant materials for long-term, stable operation.
Superior Cleaning
Advanced friction washing and rinsing technology ensures low moisture and high purity flakes.
Our Proven Washing Process
From raw bales to clean, reusable flakes — five precision-engineered stages ensure the highest quality output.
Crushing
Washing
Wash
Drying
Technical Specifications (PET Bottle Line Example)
| Parameter | Specification |
|---|---|
| Capacity | 1000 – 1200 kg/h |
| Final Flake Size | 12 – 14 mm (customizable) |
| Moisture Content | < 1% |
| PVC Content | < 100 ppm |
| Installed Power | ~215 kW |
| Water Consumption | 1 – 2 m³/ton (with circulation) |
| Footprint | ~90m × 8m × 6m |
| Automation | Centralized Siemens PLC + Touchscreen |
Advanced Features
Every component is purpose-built for durability, efficiency, and precision in plastic recycling.
From Pain Points to Solutions
Every challenge in the washing line has a targeted engineering response — here’s how we solve the four most common issues.
See the Line in Action
Machine Gallery
What Our Customers Say
“After commissioning the line, moisture dropped below 1% and bale yield improved. We now run longer between cleanings with more consistent purity.”
“The centralized PLC and interlocks reduced manual handling and improved safety KPIs. Operators adapted quickly thanks to the intuitive HMI.”
“Water recirculation and staged dewatering cut our utility costs without sacrificing cleanliness. Output quality is stable, which helps our downstream pelletizing.”
Frequently Asked Questions
What types of plastic can this line process?
Our plastic washing lines are modular and can be configured to process a wide range of materials, including rigid plastics like PET (bottles) and HDPE (containers, pipes), as well as soft plastics like LDPE/LLDPE film and PP woven bags. Each line is optimized for the specific material’s characteristics.
What is the final quality of the recycled flakes?
The goal is to produce high-purity, contamination-free flakes ready for pelletizing or direct use in manufacturing. For PET, we typically achieve a final moisture content of less than 1%, and PVC content below 100ppm, making it suitable for producing food-grade rPET (with additional processing) or high-quality polyester fiber.
How much space and power are required?
The footprint and power requirements vary significantly based on the capacity (e.g., 500 kg/h vs. 3000 kg/h) and the specific components included. A standard 1000 kg/h PET bottle washing line might require approximately 90 meters in length and have an installed power of around 215 kW. We provide a detailed layout and power analysis with every proposal.
Do you provide installation and training?
Yes, we offer comprehensive services including overseas installation, commissioning, and operational training for your staff. Our engineers will ensure the line is running smoothly and your team is fully equipped to manage and maintain the system for optimal performance.
Ready to Start Your Recycling Project?
Contact our engineers today to discuss your specific material needs and get a custom system proposal.
Get a Quote