The Ultimate In-House Recycling Solution
An innovative machine designed specifically to recycle your post-industrial PP meltblown nonwoven scrap, transforming production waste into valuable, reusable pellets.
Get a Custom QuoteWhy Our Meltblown Recycling Line?
In-House Recycling
Specifically engineered for post-industrial scrap, allowing you to immediately reuse excess material.
High-Value Output
Produces premium PP pellets suitable for making new plastic bags, parts, and other products.
Integrated Design
Combines shredding, compacting, and extruding in one stable and efficient process.
Superior Degassing
A double-zone vacuum degassing system efficiently removes moisture and volatiles for pure pellets.
Advanced Filtration
A two-stage filtering process ensures high purity and reduces the frequency of screen changes.
Working Principle: From Scrap to Pellets
- Feeding: A belt conveyor transports the light, fluffy meltblown scraps into the system.
- Shredding & Compacting: A cutter-compactor cuts, dries, and densifies the material using frictional heat, ensuring a stable and fast feed into the extruder.
- Plasticizing & Degassing: A specialized single-screw extruder gently melts the material. A double-zone vacuum system then removes moisture and low molecular compounds.
- Melt Filtration: The molten plastic undergoes a two-stage filtration process to remove impurities, ensuring high purity of the final product.
- Water Ring Pelletizing: A die-face water ring system cuts the extruded plastic into uniform pellets, which are immediately cooled and dried for optimal quality.
Technical Specifications
| Model | Compactor Power (kW) | Screw Diameter (mm) | L/D Ratio | Extruder Power (kW) | Capacity (kg/h) |
|---|---|---|---|---|---|
| SJ80 | 37 | 80 | 36:1 | 45/55 | 160-220 |
| SJ100 | 55 | 100 | 36:1 | 90/110 | 300-380 |
| SJ120 | 90 | 120 | 36:1 | 132 | 450-480 |
| SJ140 | 110 | 140 | 36:1 | 160/185 | 500-650 |
| SJ160 | 132 | 160 | 34:1 | 220/250 | 800-1000 |
| SJ180 | 315 | 180 | 34:1 | 315 | 1000-1200 |
Product Gallery
Frequently Asked Questions
Why is a special machine needed for meltblown nonwovens?
PP meltblown fabric is extremely light and fluffy (low bulk density). A standard crusher or extruder cannot feed it effectively. Our machine uses a cutter-compactor to instantly densify the material, allowing for a smooth and stable feeding process, which is crucial for consistent pellet quality.
What can the recycled PP pellets be used for?
Since the input material is clean, post-industrial scrap, the resulting pellets are of very high quality. They can be used to produce a wide range of PP products, including premium plastic bags, injection-molded parts, containers, and can even be reintroduced into some nonwoven production processes.
Can this machine handle other types of nonwoven fabrics?
Yes, this line is also highly effective for other thermoplastic nonwovens, such as PP Spunbond. The key is that the material is clean (post-industrial). If you have a specific type of nonwoven scrap, please contact us to discuss a customized solution.
Turn Your Production Waste into Profit
All our recycling machines come with a 1-year limited warranty and full installation support. Our engineers can travel to your facility to guide you through the setup and training process.
To get the latest prices and lead times for your specific needs, send us a message below.
