Industrial Plastic Shredders for Recycling

Industrial Shredders for Recycling

High-efficiency, highly versatile, and built for reliability — engineered to deliver uniform, controllable output across a wide range of materials with stable, low-noise operation.

Shredding Is the First Step of a Complete Recycling Line

A shredder is typically followed by washing, separation, dewatering/drying, and pelletizing. If you’re planning a turnkey project, start with our line-level Recycling Solutions and we’ll configure the right shredder model as part of the full process.

What Is a Plastic Shredder?

Working Principle

A single shaft shredder uses a rotating rotor fitted with cutting knives (moving knives) working against stationary knives (stator/fixed knives). A hydraulic pusher feeds material against the rotor, and a replaceable screen controls the final particle size. This design ensures steady throughput and uniform, controllable output.

At a Glance

  • Uniform, controllable size with interchangeable screens
  • Wide applicability: films, bags, pipes, profiles, lumps, wood, textiles
  • Stable, safe operation with overload protection and low noise/dust

Watch It in Action

Solutions by Material

Film & Woven Bags

For Plastic Film & Woven Bags

Pain points: Soft, elastic materials tend to wrap on the rotor, causing blockages and low throughput.

Our solution: Anti-wrap cutter seats and V‑type rotor with optimized knife spacing prevent wrapping; large-diameter rotor and PLC auto‑reverse ensure continuous feeding and higher output.

Film and woven bags shredding
Pipes & Profiles

For Plastic Pipes & Profiles

Pain points: Bulky, thick‑walled parts are hard to grip and feed; risk of stalling.

Our solution: Deep V feed hopper and powerful hydraulic pusher deliver steady bite; high‑torque gearbox and reinforced bearings handle start‑stop loads on thick sections.

Shredding plastic pipes and profiles
Lumps & Purgings

For HDPE Lumps & Purgings

Pain points: Dense, impact‑intensive feed can shock the drivetrain and wear knives quickly.

Our solution: Heavy‑duty frame, high‑inertia rotor, wear‑resistant alloy knives, and smart overload/auto‑reverse logic sustain throughput while protecting the gearbox and motor.

Shredding hard plastic lumps
Textile & Carpet

For Textile & Carpet

Pain points: High‑tensile strength fibers easily entangle the rotor and jam standard shredders.

Our solution: Unique anti‑wrap protection, close‑tolerance shearing geometry, and wear‑resistant knives ensure clean cutting of fibers without jamming.

Shredding textile and carpet waste

Plastic Shredder Applications

Since 2010, Energycle has helped customers shred nearly everything. From office paper to plastics, medical waste, e‑waste and more, we offer proven solutions that deliver a competitive edge.

Aluminum
Metal
Batteries
E‑Waste
Product Destruction
Paper
Plastics
Mineral Sands
Tires
Textiles & Carpet
Pallets
Wood Waste
MSW Shredders
Solar Panels
Medical Waste

Key Features & Options

Siemens Motor

Reliable power with high efficiency and strong torque reserve.

Schneider Electrics

Industrial‑grade control components with robust protections.

Alloy Steel Knives

Wear‑resistant, multiple usable edges, easy to replace.

Replaceable Screens

Control output size (typically 20–80 mm) by quick screen swap.

Dust & Noise Control

Sealed housing + optional dust extraction to keep air clean.

Custom Options

Rotor types, feed systems, wear packages, and auto infeed.

Which model suits your needs?

Specification R‑S600 R‑S800 R‑S1000
Rotor Ø × Length 260 × 600 mm 360 × 800 mm 450 × 1000 mm
Knives (pcs) 26 38 50
Main Power 22 kW 37 kW 55 kW
Screen 20–60 mm 20–80 mm 20–80 mm
Throughput 300–600 kg/h 500–900 kg/h 800–1,200 kg/h

Note: Capacity varies with material type, density, and screen size. Custom configurations available on request.

Why Choose Us

Siemens HMI on-site

Proven Installations

Hundreds of field deployments across film, pipe, and lump recycling lines since 2010.

Wear parts close-up

Durable Wear Parts

Alloy knives and wear plates with heat treatment for long service life and easy maintenance.

Screen control sizing

Controllable Output

Interchangeable screens and PLC logic tune particle size and keep the line running smoothly.

Explore Our Plastic Shredder Lineup

General FAQ for Plastic Shredders

How do I select the right shredder model for my specific plastic waste?
To recommend the optimal configuration, we analyze four key factors:
  • Material Type: Hard plastics (pipes, lumps) vs. soft plastics (films, woven bags).
  • Form: Baled, loose, rolls, or production scrap.
  • Target Throughput: Required capacity in kg/hr or tons/hr.
  • Desired Output Size: Target particle size (e.g., 40mm) determined by the screen.
Based on these, we tailor the rotor type, motor power, and feeding mechanism to your specific needs.
How much does an industrial plastic shredder cost?
Prices typically range from $10,000 for compact models to $50,000+ for heavy-duty, high-capacity systems. Costs depend on motor power (22kW–100kW+), rotor size, and brand-name components (Siemens, Schneider). Contact us for a precise quote tailored to your budget and technical requirements.
What throughput capacities can your shredding lines achieve?
Our single-shaft shredders scale from 300 kg/h for entry-level units up to 1,200 kg/h and beyond for large-scale lines. Actual capacity varies by material density and screen size (e.g., 40mm vs 80mm).
What types of materials can your industrial shredders process?
Our machines are versatile workhorses. They effectively process hard plastics (pipes, profiles, lumps, purgings), soft plastics (films, woven bags, fibers), as well as wood, paper, e-waste, and general production scrap.
What is the manufacturing lead time for a custom order?
Standard models often ship within 30–45 days. For fully customized recycling lines or complex system integrations, allow 60–90 days for engineering, manufacturing, and testing.

Get a Quote

Tell us your materials, screen size, and target throughput. We’ll propose a configuration and budget estimate fast.

Contact Sales

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