Up to 90:1 Volume Reduction
EPS Foam Melting Machine
This EPS foam melting machine — also called a Styrofoam melter or EPS hot melt machine — transforms bulky polystyrene foam into dense, valuable ingots through continuous hot-melt densification. Slash storage costs by up to 90%, simplify logistics, and turn EPS and Styrofoam waste into a profitable reusable resource.
Key Advantages
Efficiently minimize waste volume and create new revenue streams with our advanced hot-melt densification process.
Exceptional 90:1 Densification Ratio
Achieves an outstanding volume reduction of up to 90:1, converting a full truckload of loose EPS foam into a single pallet of dense ingots. This drastically cuts storage space by 90% and slashes transportation costs.
Creates Valuable Resources
Transforms waste foam into dense ingots — a highly sought-after commodity for plastic recycling industries worldwide.
Energy Efficient Operation
Automatic temperature control system ensures efficient melting without wasting energy or overheating materials.
Compact Footprint, High Throughput
Features a compact mechanical design suitable for facilities with limited floor space, yet delivers stable throughput from 40 kg/h to 200 kg/h depending on the model. The integrated crusher-melter design eliminates the need for separate pre-processing equipment.
Environmental Protection & Compliance
Effectively reduces white pollution and minimizes landfill waste. The sealed melting process contains fumes, and our systems support add-on exhaust filtration to meet local environmental regulations and promote a circular economy.
Precise Temperature Control
Maintains ideal melting conditions to prevent burning or degradation, preserving material quality for high-value recycling.
How It Works
From loose waste foam to dense, sellable blocks in four automated steps.
Feeding & Crushing
Waste EPS foam is loaded by an optional conveyor belt for continuous auto-feeding, then a dual-shaft crushing system breaks it into smaller, manageable pieces for efficient melting.
Heating & Melting
Crushed foam enters the heated barrel where a rotating screw conveys it through a precise temperature zone, melting it into a viscous liquid.
Extrusion & Forming
The molten polystyrene is continuously extruded through a die head, forming dense, solid ingots or blocks with a uniform shape.
Discharge & Collection
Densified blocks are cooled and discharged automatically. The compact ingots stack neatly on pallets for easy shipping and sale to recyclers.
Feeding & Crushing
Waste EPS foam is loaded by an optional conveyor belt for continuous auto-feeding, then a dual-shaft crushing system breaks it into smaller, manageable pieces for efficient melting.
Heating & Melting
Crushed foam enters the heated barrel where a rotating screw conveys it through a precise temperature zone, melting it into a viscous liquid.
Extrusion & Forming
The molten polystyrene is continuously extruded through a die head, forming dense, solid ingots or blocks with a uniform shape.
Discharge & Collection
Densified blocks are cooled and discharged automatically. The compact ingots stack neatly on pallets for easy shipping and sale to recyclers.
Application Scenarios
Our EPS foam melting machines serve a wide range of industries that generate polystyrene waste.
Logistics & Packaging
Process EPS packaging inserts, protective corners, and cushioning materials from warehouses and distribution centers.
Seafood & Food Industry
Densify EPS fish boxes, food trays, and insulated containers used throughout the cold chain and food service industry.
Construction & Insulation
Recycle EPS insulation boards, ICF block offcuts, and construction waste foam from demolition and renovation projects.
Electronics & Appliances
Handle protective foam packaging from TVs, refrigerators, washing machines, and other consumer electronics.
Manufacturing Plants
Process EPS production trimmings, reject parts, and off-spec foam from molding facilities for in-house recycling.
Recycling Centers & MRFs
Central processing of collected EPS waste from municipal and commercial recycling programs, maximizing material value.
Why Choose Our EPS Melting Machine?
See how our hot-melt densification technology compares to other EPS recycling methods.
| Feature | Our Hot-Melt Densifier | Cold Compactor | Manual Handling |
|---|---|---|---|
| Volume Reduction Ratio | Up to 90:1 | Up to 50:1 | 1:1 (no reduction) |
| Output Quality | Dense solid ingots (high resale value) | Compressed blocks (moderate value) | Loose foam (low value) |
| Labor Required | 1 operator (auto-feed) | 1–2 operators | 3+ workers |
| Contamination Handling | Tolerates light contamination | Requires clean material | No filtering |
| Throughput Capacity | 40–200 kg/h | 30–100 kg/h | Very low |
| Transport Cost Savings | Up to 90% reduction | Up to 50% reduction | No savings |
See It in Action
Watch our EPS foam melting machine transform bulky polystyrene waste into dense, valuable ingots in real time.
Product Gallery
See our EPS foam melting machines in action — from the feeding hopper to the dense ingot output.
Technical Specifications
Choose the right model for your throughput requirements — from compact units to high-capacity industrial systems.
| Parameter | GL-HM100 | GL-HM200 | GL-HM400 |
|---|---|---|---|
| Screw Diameter | Φ100 mm | Φ180–120 mm | Φ180–120 mm |
| Screw Length | 1,050 mm | 2,500 mm | 2,500 mm |
| Screw Speed | 150 r/min | 110 r/min | 110 r/min |
| Output Capacity | 40–50 kg/h | 80–120 kg/h | 180–200 kg/h |
| Screen Mesh Size | 40 mm | 50 mm | 50 mm |
| Motor Power | 5.5 kW | 15 kW | 22 kW |
| Heating Power | 4 kW | 10 kW | 14 kW |
| Crushing Power | 1.5 kW | 2.2 + 2.2 kW | 8.8 kW (4×2.2) |
| Dimensions (L×W×H) | 1,410×1,085×1,600 mm | 2,030×1,400×2,050 mm | 3,400×1,880×2,550 mm |
| Weight | 1,000 kg | 1,800 kg | 2,500 kg |
Performance You Can Expect
What the EPS foam melting machine delivers in day-to-day operation.
Up to 90:1 Volume Reduction
A full truckload of loose EPS is condensed into a single pallet of dense ingots, cutting storage space and outbound transport volume by roughly 90%.
40–200 kg/h, One Operator
Three models cover 40–50, 80–120, and 180–200 kg/h. Continuous auto-feeding and temperature control let a single operator run the line without constant attention.
Sellable GPPS Ingots
The dense polystyrene ingots are a recognized commodity that recyclers buy back, turning a disposal cost into a recurring material revenue stream.
Related Equipment
Build a complete EPS recycling line with these complementary machines.
EPS Hydraulic Compactor
Uses high pressure without heat to compact EPS into dense, manageable blocks for easy storage and transport.
EPS RecyclingEPS Foam Granulating Line
A complete system that crushes, melts, and pelletizes EPS waste into uniform, reusable plastic pellets.
PelletizingPlastic Pelletizing Machine
Convert melted EPS ingots and other plastics into uniform pellets ready for manufacturing new products.
Frequently Asked Questions
Everything you need to know about EPS foam melting and densification.
Start Recycling Your EPS Foam Today
Save on storage, slash transport costs, and turn polystyrene waste into revenue. Contact us for the latest pricing and specifications.
Related Guide: EPS Recycling Machine: Types, Costs & ROI Guide