EPS Foam Melting Machine
Transform bulky EPS foam into dense, valuable ingots with our advanced melting technology. Achieve up to 90:1 volume reduction, simplifying storage, transport, and creating a reusable resource.
Key Advantages of Our EPS Foam Melting Machine
Exceptional Densification
Achieves an outstanding volume reduction ratio of up to 90:1, drastically saving storage space (up to 90%).
Creates Valuable Resources
Transforms waste foam into dense ingots or blocks, a valuable commodity for various recycling industries.
Energy Efficient Operation
Designed for optimal energy use with an automatic temperature control system for efficient melting.
Compact Footprint
Features a compact design, making it suitable for facilities with limited space while handling large foam volumes.
Environmental Protection
Effectively reduces waste, minimizes environmental pollution, and promotes a circular economy.
Precise Temperature Control
The automatic system maintains optimal melting conditions, ensuring uniform melting without damaging recyclable qualities.
Working Principle: From Waste Foam to Dense Ingots
Our EPS Foam Melting Machine employs a systematic process to efficiently convert loose foam into highly densified, manageable material.
Feeding & Crushing
Waste foam is fed into the machine, where a dual-shaft crushing system breaks it into smaller pieces for efficient processing.
Heating & Melting
Crushed foam enters a high-temperature heating barrel. A rotating screw moves it through, melting it under controlled heat.
Extrusion
The melted foam is extruded as dense, solid ingots or blocks, significantly easier to handle, store, and transport.
Discharge & Collection
Densified blocks are discharged, ready for collection and further recycling, saving up to 90% of storage space.
Technical Specifications
| Parameter | GL-HM100 | GL-HM200 | GL-HM400 |
|---|---|---|---|
| Screw Diameter | Φ100mm | Φ180–120mm | Φ180–120mm |
| Screw Length | 1050mm | 2500mm | 2500mm |
| Screw Speed | 150 r/min | 110 r/min | 110 r/min |
| Output | 40–50 Kg/h | 80–120 Kg/h | 180–200 Kg/h |
| Screen Mesh Size | 40mm | 50mm | 50mm |
| Extrusion Pressure Interval | 300 min | 386 min | 366 min |
| Motor Power | 5.5 KW | 15 KW | 22 KW |
| Heating Power | 4 KW | 10 KW | 14 KW |
| Crushing Machine Power | 1.5 KW | 2.2 + 2.2 KW | 2.2 + 2.2 + 2.2 + 2.2 KW |
| Number of Crushers | 9 sets | 9 + 10 sets | 9 + 10 + 9 + 10 sets |
| Crusher Speed | 110 r/m | 110 mm | 110 mm |
| Dimensions | 1410×1085×1600 mm | 2030×1400×2050 mm | 3400×1880×2550 mm |
| Weight | 1000 Kg | 1800 Kg | 2500 Kg |
EPS Foam Melting Machine in Action
Watch Our Machine Operate:
Product Gallery
Warranty & Professional Installation
Each recycling machine includes a 1-year limited warranty, ensuring peace of mind and reliability for your investment.
We provide comprehensive installation services. Our experienced engineers can visit your site to assist with the complete setup process, ensuring your machine is operational quickly and correctly.
Arrangements for regular maintenance crews and operational consultants can also be made to support your ongoing foam recycling operations.
Inquire Now for Latest Prices & Lead Times
To get the latest prices and lead times for our EPS Foam Melting Machines, please send us a message using the form below. Our team will get back to you promptly.
Frequently Asked Questions (FAQ)
What types of foam is the EPS Melting Machine primarily designed for?
This machine is primarily designed for EPS (Expanded Polystyrene) foam, commonly found in packaging materials, food containers, and insulation boards. While it’s optimized for EPS, please consult us for its suitability with other foam types.
What is the typical volume reduction achieved by the melting process?
The EPS Foam Melting Machine can achieve a remarkable volume reduction ratio of up to 90:1, transforming bulky foam into dense, manageable ingots.
How does the automatic temperature control benefit the melting process?
The automatic temperature control system ensures that the foam is melted at optimal, consistent temperatures. This prevents overheating (which can damage the plastic’s recyclable qualities and produce excessive fumes) and underheating (which results in inefficient melting), leading to uniform, high-quality ingots and energy efficiency.
What are the output capacities of the available models?
We offer various models with different output capacities: GL-HM100 (40–50 Kg/h), GL-HM200 (80–120 Kg/h), and GL-HM400 (180–200 Kg/h). Please refer to our Technical Specifications table for detailed comparisons.
What kind of after-sales support is provided?
Each machine comes with a 1-year limited warranty. We also offer on-site installation services by our engineers. Furthermore, arrangements for regular maintenance and operational consultancy can be made to ensure smooth and efficient long-term operation.
Investing in an EPS Foam Melting Machine is a significant step towards efficient waste management and sustainable practices. It not only addresses the challenge of bulky foam waste but also converts it into a valuable resource, benefiting both your operations and the environment.
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