EPS Foam Pelletizing Line
Transform bulky Styrofoam waste into valuable, dense plastic pellets. Drastically reduce storage and transport costs while creating a new revenue stream.
Request a QuoteCore Operational Advantages
Our complete pelletizing line is a highly efficient, automated solution for converting problematic EPS foam into a valuable commodity.
Extreme Volume Reduction
Compacts bulky foam waste by up to 90:1 ratio, slashing your storage space requirements and hazardous transportation fees.
Create a Revenue Stream
The dense, recycled EPS pellets (PS) are a valuable commodity that can be sold directly to manufacturers of new plastic products.
Boost Sustainability
Divert thousands of cubic meters of non-biodegradable foam from landfills, enhancing your company's environmental compliance.
High-Efficiency Output
Designed for continuous, 24/7 operation with automated temperature control, ensuring maximum productivity and rapid ROI.
Extrusion Process Flow
A complete, automated system that transforms bulky foam blocks into uniform, high-quality plastic pellets.
1. Crushing & Feeding
Large EPS blocks and boxes are fed into a heavy-duty crusher, breaking them down into small, uniform flakes suitable for screw extrusion.
2. Melting & Degassing
The flakes enter a specialized single-screw extruder where they are melted. Vacuum degassing strips out trapped air and volatiles.
3. Filtration & Screening
A hydraulic screen changer continuously filters out contaminants (labels, tape, dirt), ensuring the purity of the final PS pellet.
4. Strand Pelletizing
Molten strands are extruded into a cooling water bath and then cut by a high-speed rotary cutter into uniform, dry pellets.
Machine Specifications
| Model | Capacity (kg/h) | Crusher Power (kW) | Main Extruder Power (kW) | Total Power (kW) |
|---|---|---|---|---|
| EPS-150 | 120 - 150 | 7.5 | 22 | ~45 |
| EPS-200 | 180 - 220 | 11 | 37 | ~65 |
| EPS-300 | 250 - 300 | 15 | 55 | ~90 |
Equipment Operation Showcase
See the robust construction and high-quality output of our EPS recycling line.
Warranty & Satisfaction Guarantee
Get clear warranty terms and responsive after-sales support. We ensure your machine keeps running profitably.
Standard Warranty
12 months for major components (screw, barrel, motor). Extended warranty options available.
Remote Support
Lifetime technical support via video call, email, and phone for troubleshooting and parameter settings.
Spare Parts
We stock critical spare parts (heaters, blades, screens) for fast dispatch to minimize downtime.
Installation & Training
Optional on-site commissioning and operator training to ensure your team can run the line at peak efficiency.
Technical Support & FAQ
How does the machine maximize pellet density?
By fully melting and degassing the foam in a single-screw extruder with a high L/D ratio, we remove all air pockets. The result is solid PS pellets with density comparable to virgin material (>1.0 g/cm³), ideal for injection molding.
Can it handle wet or dirty material (e.g., fish boxes)?
The system has venting zones to handle some moisture (up to 3-5%). However, for heavily soiled fish boxes, we recommend our optional washing module or pre-drying to ensure machine longevity and pellet purity.
What is the typical maintenance schedule?
Routine maintenance involves checking hydraulic fluid, changing screen filters (depending on contamination), and sharpening pelletizer blades. The robust gearbox and screw are designed for years of low-maintenance operation.
What is the ROI for this line?
ROI is typically 6-12 months. By converting waste that costs money to dispose of into pellets that sell for $500-800/ton, the machine pays for itself very quickly given sufficient feedstock volume.
Start Profiting From Your Foam Waste
Stop paying disposal fees. Contact us for a custom quote and layout drawing for your facility.
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