Tire Rubber Powder Pulverizer
High-yield, energy-efficient disc pulverizer for converting pre-shredded rubber into premium fine powder (20-80 mesh). Features advanced cooling and precision size control.
Fine Grinding Performance
Built for tire rubber grinding where throughput stability, energy efficiency, and temperature control determine powder quality and operating cost.
Throughput & Consistency
Designed for steady feeding and repeatable size reduction so plants can run a predictable rubber powder output, not a wide mix of fines and oversize.
Mesh Size Configuration
Powder fineness is tuned through disc gap and disc tooth configuration. Common targets include 20, 40, 60, and 80 mesh; other mesh specifications are available on request.
Temperature Management
Integrated water cooling system and air cooling effectively manage heat generation, preventing rubber smearing and ensuring continuous operation.
Wear Parts & Serviceability
Utilizes long-life tungsten carbide grinding discs. Designed for quick access and easy maintenance to minimize downtime and replacement costs.
Material Value Upgrade
Turning tire rubber chips or granules into fine powder improves metering, blending, and downstream acceptance where particle size and uniformity are specified.
Higher-Value Feedstock
Rubber powder enables controlled dosing into compounds and asphalt systems where crumb rubber is too coarse or inconsistent for the target formulation.
Spec-Driven Output
Mesh targets such as 20/40/60/80 help standardize purchasing specs. Disc setup and process parameters are selected to match your required powder fineness.
Broader End-Use Fit
Fine grinding expands application compatibility for reclaimed rubber, asphalt modification, molded goods, and flooring products that require finer particle size.
Process Demonstration
Material In/Out Examples
Downstream Applications
Fine rubber powder is specified by particle size and cleanliness. Typical end uses depend on target mesh, surface area, and downstream mixing requirements.
Rubberized Asphalt (CRM)
Produces specification-grade Crumb Rubber Modifier (CRM) for rubberized asphalt, improving road durability and elasticity.
High-Content Recycling
Enable high-percentage recycled content in new rubber compounds and molded goods with clean, consistent powder output.
Mats, Tiles & Surfaces
Fine rubber powder supports denser, smoother surface finish requirements for flooring, sports surfaces, and molded goods.
Specifications
| Parameter | Value |
|---|---|
| Grinding Method | Rotor/stator grinding discs (disc pulverizer) |
| Target Mesh | 20 / 40 / 60 / 80 mesh (custom mesh targets available) |
| Feedstock | Pre-shredded tire rubber granules or chips |
| Recommended Feed Size | ≤ 6–8 mm (for stable fine grinding) |
| Particle Size Control | Adjustable disc gap + disc tooth configuration; optional downstream screening/classification |
| Production Capacity | Model dependent (feed, target mesh, and line configuration) |
| Motor Power | Model dependent |
| Cooling | Air and water-assisted temperature control options |
| Wear Parts | Grinding discs (material options available) |
| Controls | PLC / interlocks (options available) |
Feedstock Requirements
Feedstock Preparation
For stable tire rubber pulverizing, feed a consistent granule/chip size (commonly ≤ 6–8 mm). Upstream shredding and granulation directly affect throughput, heat generation, and disc wear.
Contamination Control
Steel and tramp metal can damage discs and degrade powder quality. Typical lines use magnets and metal detection upstream to protect the mill and meet cleanliness requirements.
Powder Classification
Disc gap and disc tooth configuration set the primary size reduction. Optional screening/classification can separate oversize for recirculation to reach a defined mesh specification.
Dust & Heat Management
Fine rubber powder handling requires dust collection and good housekeeping. Temperature control reduces smearing and supports consistent powder flow; sound enclosure is an option where noise limits apply.
Warranty & Support
Reliability you can count on. We support your operation from commissioning to long-term uptime.
Standard Warranty
12 months for major components (grinding discs, motor, gearbox). Extended coverage available.
Remote Support
Lifetime technical support via video call and email for troubleshooting and process tuning.
Spare Parts
Recommended spares list included. Critical parts stocked for fast global dispatch.
Installation & Training
Commissioning support and operator training to ensure stable output and safe operation.
Pricing Request
Share your feedstock (rubber/tire type, feed size) and target mesh (20/40/60/80 or custom). We will recommend a configuration and provide pricing based on your throughput and powder spec.
