A plastic wet grinder on a mezzanine, featuring a large infeed hopper, a blue access staircase, and a collection chute underneath for processed flakes.

Extra Large Rigid Plastic Granulator Machines

Engineered for high-capacity granulation of large, bulky rigid plastics such as drums, pallets, car seats, and crates. Choose from powerful models with capacities from 300 kg/hr up to 1200 kg/hr.

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Engineering Outcomes

Our heavy-duty granulators are built to tackle the most demanding recycling tasks with exceptional reliability.

Optimized Cutting Chamber

Features a wide open rotor with staggered "V-cut" claw blades. This design maximizes cutting force and prevents material buildup for high-throughput granulation.

Heavy-Duty Blades

Premium D2 (Cr12MoV) tool steel blades are heat-treated for extreme durability. They endure long operational cycles and allow for repeated sharpening.

Easy Maintenance

Hassle-free access to the cutting chamber simplifies cleaning and blade changes, minimizing downtime and ensuring peak machine performance.

Performance Comparison

See why our Extra Large series outperforms standard granulator units.

Feature Standard Granulators Extra Large Series
Material SizeLimited to small itemsBulky items like pallets & drums
ThroughputLower efficiencyUp to 1200 kg/hr capacity
Blade DurabilityStandard steelPremium D2 Tool Steel
OperationFrequent jams on bulkAggressive V-cut rotor

Ideal Applications

The perfect solution for primary size reduction of large, hollow, or bulky plastic items.

Industrial Containers

HDPE Drums & Barrels, PP Crates & Bins, Plastic Pallets.

Automotive Parts

Car Bumpers, Dashboards, Children's Car Seats, Large Plastic Toys.

Pipes & Profiles

Large Diameter Pipes, Thick-walled Purgings, Extruded Plastic Lumps.

Process Workflow

A streamlined sequence for efficient size reduction.

InfeedManual or Conveyor Load
GranulationHigh-Speed V-Cut Reduction
SiftingInterchangeable Mesh Screen
ExtractionBlower Suction System
CollectionStorage Silo or Bagging

Technical Specifications

Model Motor Power Rotary Blades Fixed Blades Chamber Size Capacity (kg/hr)
SW-60037 kW3 × 22 × 2600 mm~ 300
SW-80055 kW3 × 32 × 2800 mm~ 600
SW-100075 kW3 × 32 × 21000 mm~ 1000
SW-120090 kW3 × 42 × 31200 mm~ 1200

*Capacity is an estimate and varies based on material type and screen size. Larger models available upon request.

Reference Images

Machine Operation Video

Granulator Video Cover

Technical FAQs

What is the difference between this granulator and a shredder?

A granulator uses high speed and sharp blades to cut plastic into small, uniform granules. It's ideal for hollow or rigid items up to ~2cm thick. A shredder uses low speed and high torque to tear thicker materials. For items thicker than 2cm, we recommend a shredder first.

How are the blades maintained?

The premium D2 steel blades can be easily removed for sharpening. We recommend a regular inspection schedule. We also offer automatic blade sharpening machines for in-house maintenance.

Can I process soft materials like film?

While optimized for rigid plastics, this machine can handle various materials. However, for soft PE film, a different rotor configuration might be more efficient. Contact us for the best recommendation.

Client Testimonials

"The SW-1200 model easily handles our toughest plastic pallets. The throughput is exactly as promised."

David L. Operations Director

"Maintenance is remarkably simple. The chamber access is a huge time-saver for our technicians."

Sarah M. Production Manager

Get a Custom Quote

All machines come with a 1-year limited warranty. Contact our specialists to discuss your material and throughput requirements.

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Author: energycle

Energycle is a premier global provider and manufacturer specializing in advanced, high-efficiency plastic recycling solutions. We are dedicated to engineering and producing robust, reliable machinery that covers the entire recycling spectrum – from washing and shredding to granulating, pelletizing, and drying. Our comprehensive portfolio includes state-of-the-art washing lines designed for both flexible films and rigid plastics (like PET and HDPE), powerful industrial Shredders, precision Granulators & Crushers, efficient Pelletizing Machines, and effective Drying Systems. Whether you require a single high-performance machine or a complete, customized turnkey production line, Energycle delivers solutions meticulously tailored to meet your unique operational needs and material specifications.

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