Linha de lavagem e reciclagem de filme PP PE reciclado

Interior de uma instalação de reciclagem industrial com uma linha de lavagem e reciclagem de remoagem de filme PP e PE. O equipamento é pintado em amarelo brilhante e azul, aumentando a visibilidade. Inclui vários transportadores, funis e um tambor rotativo cilíndrico, todos integrados em uma configuração compacta e eficiente. Grades de segurança e um extintor são visíveis, enfatizando as medidas de segurança em vigor.

Ready to transform shredded PP/PE regrind into high-quality reusable pellets? Our comprehensive washing line is meticulously designed for exactly that! It features an integrated system including a powerful arruela de fricção, an efficient floatation tank, a rapid secador centrífugo, an innovative espremedor, robust extruders, and a precise pellet cutting system. Let’s dive into how some of the key components work their magic:

How It Works: Key Equipment Explained

Lavadora de fricção

Think of the high-speed friction washer as the powerhouse cleaner in your plastic film washing line! While optional, it’s highly recommended for achieving superior cleanliness. Inside, a long shaft spins rapidly, equipped with specially angled paddles. This dynamic core is encased in a mesh screen tunnel that helps remove water efficiently. The entire assembly sits within a chamber fitted with strategically placed water jets, ensuring a thorough scrubbing and rinsing of your plastic materials.

Tanque de flutuação e afundamento

Our Sink-Float Tank is a clever, dual-action hero in the recycling process:

  • Deep Cleaning: Plastic film gets a good soak in a large water tank. This simple immersion effectively loosens stubborn dirt and contaminants.
  • Smart Separation: Thanks to density differences, the loosened debris and heavier materials (like sand or metal fragments) naturally sink to the bottom. The valuable plastic film floats effortlessly on top, ready to move to the next stage, while contaminants are easily removed from the tank.

Squeezer (Dewatering & Densifying)

Getting the moisture out is crucial before the final transformation! The squeezer is the final drying stage before extrusion, where plastic film is melted, formed, and cut into pellets. Why is drying so important? Any remaining moisture trapped in the film can turn into steam during extrusion, creating unwanted bubbles and compromising the quality of your final plastic granules.

Our squeezer tackles this challenge head-on. It uses mechanical force to compress the plastic film, literally squeezing out the water, while gentle heating aids the process. This not only dries the material but also densifies it, making it ideal for feeding into the extruder. The result? Film with a moisture content typically around just 3% – perfect for producing high-quality, bubble-free pellets!

This overview gives you a clear picture of the essential machinery in a standard PP/PE film regrind washing line. Remember, every recycling challenge is unique! There isn’t a single “right” setup. The best configuration depends heavily on the specific type of plastic film you’re processing and the nature and level of contamination. We’re excited to work with you to design and custom-build a line perfectly tailored to your needs!

Especificações técnicas

Capacidade de entrada Approx. Footprint (L*W*H) Operators Needed Total Installation Power
500 kg/hr 45m x 15m x 6m 3-4 Approx. 499 KW
1000 kg/h 50m x 15m x 6m 3-5 Approx. 599 KW
  • CE certification is available for compliance and peace of mind.
  • Need higher capacity? Larger, more powerful models can be custom-built upon request. Just ask!

See It In Action: Additional Images

Warranty & Support You Can Count On

Your investment is protected! All our recycling machinery comes with a standard Garantia limitada de 1 ano, giving you confidence from day one.

We go beyond just selling machines. We offer comprehensive pacotes de instalação where our experienced engineers travel directly to your facility. They’ll guide your team through the entire setup process, ensuring everything is commissioned correctly for optimal performance. Need ongoing support? We can also arrange routine maintenance teams e operations consulting to help keep your recycling plant running smoothly and efficiently for years to come. Your success is our priority!

Ready to Start Recycling? Inquire Now!

Get the latest pricing, discuss your specific needs, and find out current lead times. Simply send us a message using the form below – we’re here to help you find the perfect recycling solution!

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Autor: energia

A Energycle é uma fornecedora e fabricante global de primeira linha, especializada em soluções avançadas e de alta eficiência para reciclagem de plástico. Nós nos dedicamos à engenharia e produção de máquinas robustas e confiáveis que abrangem todo o espectro de reciclagem – desde lavagem e trituração até granulação, peletização e secagem. Nosso portfólio abrangente inclui linhas de lavagem de última geração projetadas para filmes flexíveis e plásticos rígidos (como PET e HDPE), trituradores industriais potentes, granuladores de precisão, peletizadores eficientes e sistemas de secagem eficazes. Quer você precise de uma única máquina de alto desempenho ou de uma linha de produção completa e personalizada pronta para uso, a Energycle oferece soluções meticulosamente adaptadas para atender às suas necessidades operacionais exclusivas e especificações de materiais.

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