All-in-One Size Reduction and Granulation
Integrated Shredder-Granulator Machine
An all-in-one recycling system that combines high-torque shredding with high-speed granulation in a single machine. It reduces bulky waste into uniform reusable granules while saving floor space, labor, and internal transfer time.
Why an Integrated Shredder-Granulator Changes the Workflow
This design removes the gap between coarse size reduction and fine granulation, helping processors run a simpler and more compact recycling cell.
Save Floor Space and Utility Cost
Combining a shredder and granulator into one platform reduces the equipment footprint, simplifies installation, and lowers the cost of building a multi-machine line.
One-Person Operation
Coordinated controls allow a single operator to manage the shredding and granulation stages more efficiently.
Heavy-Duty Frame and Wear Parts
Designed with a robust frame and wear-resistant alloy steel blades for reliable operation in demanding industrial environments.
Synchronized Two-Stage Processing
Material is shredded then immediately granulated without manual transfer between machines, which helps reduce bottlenecks and stabilize output quality.
Integrated PLC and HMI Control
The machine coordinates both cutting stages through a central control system, making startups, stops, and operator supervision more consistent.
Consistent Granule Output
Integrated sequential processing helps deliver a more uniform regrind size than loosely connected multi-machine setups.
Materials and Use Cases
The integrated design is especially useful when bulky feed needs both initial breaking and a final reusable granule size in one continuous process.
Hard Plastics and Lumps
Processes PE, PP, PET, PVC, purgings, hard plastic lumps, and thick production scrap that need both shredding and granulation.
Films, Rolls, and Offcuts
Suitable for sheet skeletons, film rolls, thermoforming trims, and similar materials when one-pass reduction is preferred.
E-Waste and Cable Recycling
Helps liberate valuable material from electronics scrap, cables, and mixed technical plastic streams.
Wood and Biomass Size Reduction
Can also reduce wood scraps, offcuts, and biomass into a finer output for reuse, fuel, or further processing.
Extruder and Injection Purgings
Turns purgings, sprues, runners, and start-up scrap into more controllable regrind with a target screen size.
Thermoforming and Production Offcuts
Useful for edge trims, skeleton scrap, cured resin waste, and bulky internal process residue that benefits from one-machine reduction.
Two-Stage Recycling in a Single Machine
A synchronized workflow that combines primary reduction and final granulation without separate handling between machines.
Load Bulky Material
Bulky waste enters the machine and is directed to the first cutting stage for coarse reduction.
Stage 1 Shredding
The low-speed, high-torque shredder breaks the material into manageable strips or pieces for the next stage.
Stage 2 Granulation
The pre-shredded material drops directly into the granulator, where it is reduced into finer and more uniform regrind.
Screen and Discharge
Finished granules pass through the selected screen size and discharge as reusable, line-ready material.
Integrated System vs Separate Shredder and Granulator
The integrated format is not always the only answer, but it can remove a lot of complexity when the goal is one-pass reduction inside a compact footprint.
| Decision Factor | Integrated Shredder-Granulator | Separate Shredder + Granulator |
|---|---|---|
| Footprint | More compact, fewer machine stations | Requires more floor space and transfer layout |
| Internal Material Transfer | Automatic sequential processing inside one system | More conveyors, handling, or manual transfer points |
| Operator Simplicity | Centralized PLC/HMI control | More independent machines to coordinate |
| Capital and Installation | Lower overall layout and installation complexity in many projects | Higher integration effort |
| Best Fit | When one-pass compact processing is the priority | When each stage needs to be scaled independently |
Technical Specifications
Typical configuration ranges for integrated shredding and granulation. Output depends on material type, feed size, and target screen selection.
| Feature | Description |
|---|---|
| Shredder Motor Power | 18.5 kW to 75 kW |
| Granulator Motor Power | 15 kW to 55 kW |
| Processing Capacity | 300 kg/h to 1500 kg/h, material dependent |
| Final Particle Size | Typically 5 mm to 15 mm, adjustable by screen |
| Blade Material | High-grade D2 / SKD11 alloy steel |
| Control System | Integrated PLC with HMI touchscreen |
| Safety Features | Emergency stops, rotor lock, overload protection |
Watch the Integrated Shredder in Action
See how bulky feed moves through shredding and granulation in one continuous system.
Frequently Asked Questions
Answers to common questions about integrated processing, material fit, and maintenance.
For many applications, yes. The integrated design saves space, reduces internal transfer, lowers installation complexity, and simplifies operation when a compact single-pass process is the goal.
It performs well on hard plastics, purgings, lumps, plastic films, E-waste, cables, wood scrap, and other materials that benefit from both coarse reduction and final granulation.
Both chambers are designed with service access in mind so blades, screens, and wear parts can be inspected or replaced with limited downtime.
Optimize Your Recycling Efficiency
All machines include a 1-year limited warranty plus commissioning support. Tell us your material, throughput target, and final particle size so we can recommend the right integrated configuration.
