single-shaft-shredder
Versatile Size Reduction

General-Purpose Single-Shaft Shredder

The versatile workhorse for your size reduction needs. Engineered to efficiently process a wide range of materials including plastics, wood, paper, and organic waste with unparalleled reliability.

Energycle general-purpose single-shaft shredder ERMSS-G series for plastic, wood and organic waste recycling

Why Choose Our Single-Shaft Shredder?

Precision engineering, robust construction, and intelligent design — delivering consistent performance and a superior return on investment.

Versatile Material Processing

From soft plastics to dense wood pallets, our shredder handles a diverse range of input materials. Custom-configured feed hoppers ensure optimal material entry and operator safety.

Efficient & Consistent Output

Advanced alloy steel blades paired with interchangeable screens give you precise, repeatable particle size control for downstream processes.

Robust & Reliable by Design

Built on a high-strength steel shaft with a robust drive system, engineered for continuous, demanding operation — maximizing uptime and service life.

How the Single-Shaft Shredder Works

A proven four-stage process that transforms bulky waste into uniform, process-ready material in a single pass.

1. Hydraulic Ram Feeding

Material is loaded into the feed hopper and a powerful hydraulic ram pushes it steadily against the rotating shaft. This controlled feeding mechanism prevents jams, ensures consistent throughput, and safely handles a wide range of material sizes and shapes.

2. Rotor Cutting Action

The high-torque, low-speed rotor — fitted with replaceable SKD11/D2 alloy steel blades — shears the material against fixed counter-knives mounted on the housing. This scissor-like cutting action minimizes dust, noise, and energy consumption while delivering clean, consistent cuts.

3. Screen Sizing

An interchangeable screen beneath the rotor determines the final output size. Material circulates in the cutting chamber until it is small enough to pass through the screen apertures. Different screen sizes are available to match your exact downstream requirements.

4. Discharge & Conveying

The sized material exits through the bottom of the machine by gravity or conveyor, ready for further processing such as washing, granulating, or direct extrusion. The entire process is managed by an intelligent PLC control system with automatic reverse and overload protection.

Typical Applications

The ideal first step in the recycling line for a wide variety of materials and industries.

Plastics

  • Plastic purgings & lumps
  • Runners & sprues
  • PET bottles & containers
  • Film rolls (loosely packed)

Wood & Biomass

  • Wooden pallets & crates
  • Waste wood & branches
  • Particleboard & MDF
  • Agricultural biomass

Paper & Other Materials

  • Paper bundles & cardboard
  • Textiles & fibers
  • Organic waste incl. bones
  • E-waste (non-metal parts)

Single-Shaft vs. Double-Shaft Shredders

Choosing the right technology is crucial for optimizing your operation. Here's a quick guide to help you decide.

Recommended

Single-Shaft

Overview

Uses a hydraulic ram to push material into the rotor, ideal for softer or brittle materials where a defined particle size is required.

Best For
  • Plastics
  • Wood
  • Paper
  • Organic materials
Advantages
  • Cost-effective
  • Lower maintenance
  • Energy efficient
  • Precise output size
Alternative

Double-Shaft

Overview

Two counter-rotating shafts pull material into the cutting chamber, engineered for high-volume, aggressive shredding of tough or bulky materials.

Best For
  • Tires
  • Films & drums
  • E-waste
  • Metals
Advantages
  • High throughput
  • Aggressive intake
  • Contaminant tolerant
  • No screen needed

Technical Specifications

Model ERMSS-G600 ERMSS-G800 ERMSS-G1000 ERMSS-G1200
Main Motor Power 30 kW 45 kW 2 × 37 kW 2 × 45 kW
Hydraulic Motor 4 kW 4 kW 5.5 kW 5.5 kW
Blade Material SKD11 / D2 SKD11 / D2 SKD11 / D2 SKD11 / D2
Rotor Diameter 400 mm 400 mm 450 mm 500 mm
Rotor Speed 85 rpm 85 rpm 80 rpm 70 rpm
Capacity (kg/h) 400 - 600 600 - 800 800 - 1200 1500 - 2000

See It In Action

Single-shaft shredder in action processing plastic and wood waste materials

Frequently Asked Questions

What is the main difference between a shredder and a granulator?

A shredder is a primary size reduction machine that uses high torque and low speed to break down large, bulky materials into smaller, rougher pieces or strips. A granulator is a secondary machine that uses high speed and low torque to grind these smaller pieces into fine, uniform regrind or granules.

How do I choose the right shredder model for my needs?

The best model depends on three main factors: 1) The type and density of your material, 2) Your required throughput (kg/hour), and 3) Your desired final particle size. Our technical team can provide a detailed assessment and recommend the optimal solution for your operation.

Can the output particle size be controlled?

Yes. The final particle size in a single-shaft shredder is determined by the aperture size of the interchangeable screen located beneath the rotor. We offer a wide range of screen sizes to meet your specific requirements.

What maintenance does a single-shaft shredder require?

Routine maintenance primarily involves periodic inspection and replacement of rotor blades and counter-knives, as well as screen condition checks. Our shredders are designed with a swing-open cutting chamber for quick blade access, reducing downtime. Hydraulic system fluid levels and drive belt tension should also be checked on a regular schedule. We provide a full maintenance manual and remote support with every machine.

What safety features are included with the shredder?

All our single-shaft shredders come equipped with a comprehensive safety package including an emergency stop system, automatic overload protection with reverse function, interlocked access doors, and a PLC control panel with fault diagnostics. The enclosed hopper design prevents material ejection during operation. Machines are built in compliance with CE safety standards.

Upgrade Your Waste Processing Today

All our recycling machines include a comprehensive 1-year limited warranty. Contact us to discuss your specific needs, get current pricing, and receive lead time information.

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Author: energycle

Energycle is a premier global provider and manufacturer specializing in advanced, high-efficiency plastic recycling solutions. We are dedicated to engineering and producing robust, reliable machinery that covers the entire recycling spectrum – from washing and shredding to granulating, pelletizing, and drying. Our comprehensive portfolio includes state-of-the-art washing lines designed for both flexible films and rigid plastics (like PET and HDPE), powerful industrial Shredders, precision Granulators & Crushers, efficient Pelletizing Machines, and effective Drying Systems. Whether you require a single high-performance machine or a complete, customized turnkey production line, Energycle delivers solutions meticulously tailored to meet your unique operational needs and material specifications.

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