A tire shredder is not a waste disposal machine; it is a manufacturing plant. The defining specification of your shredder (Output Size, Cut Quality, Steel Separation) determines which market you can sell to.

Related equipment: rubber tire shredder.

1. Tire Derived Fuel (TDF)

  • Market: Cement Kilns, Pulp & Paper Mills, Utility Boilers.
  • Spec: 50mm – 80mm Chips. Steel wire remains embedded (kilns melt it).
  • Machine: Primary Twin-Shaft Shredder.
  • Economics: Lowest CapEx ($), High Volume, Low Margin.
  • Critical Quality: Clean Cut. “Fuzzy” chips with exposed wire protruding cause handling issues in the kiln feed systems.

2. Tire Derived Aggregate (TDA)

  • Market: Civil Engineering (Road embankments, Light Rail vibration damping, Septic fields).
  • Spec: 100mm – 300mm Rough Shreds.
  • Machine: Rough Shredder (Primary).
  • Economics: Local market driven. High bulk density reduces transport cost.

3. Crumb Rubber Modifier (CRM)

  • Market: Rubberized Asphalt (RAC), Sports Turf, Molded Products.
  • Spec: <1mm Powder. 99.9% Wire Free. 99.9% Fiber Free.
  • Machine: Primary Shredder -> Secondary Grater -> Granulator -> Milling.
  • Economics: Highest CapEx ($$$$), Highest Margin.
  • Separation:
    1. Overband Magnet: Removes 90% of steel chunks.
    2. Drum Magnet: Removes 9% of fine wire.
    3. Air Gravity Table: Removes nylon fiber/fluff.

4. Recovered Carbon Black (rCB)

The frontier of tire recycling.
* Process: Pyrolysis (heating chips in an oxygen-free reactor).
* Feedstock: Requires 20mm Wire-Free Chips.
* Challenge: Any steel wire entering the reactor will clog the char discharge screw.
* Solution: 3-Stage Shredding with extreme magnetic separation.

Summary: Matching Machine to Market

End Product Size Machine Required Est. CapEx
TDA (Civil) 150mm Primary Shredder \$
TDF (Fuel) 50mm Primary + Screen \$\$
Mulch (Garden) 20mm Primary + Secondary \$\$\$
CRM (Asphalt) <1mm Full Line + Milling \$\$\$\$

References

[1] “Tire Recycling Markets” (scrap tire end-use data), U.S. Tire Manufacturers Association. Tire Recycling Markets
[2] “Civil Engineering Applications of Scrap Tires,” ASTM D6270. Civil Engineering Applications of Scrap Tires

Author: energycle

Energycle is a premier global provider and manufacturer specializing in advanced, high-efficiency plastic recycling solutions. We are dedicated to engineering and producing robust, reliable machinery that covers the entire recycling spectrum – from washing and shredding to granulating, pelletizing, and drying. Our comprehensive portfolio includes state-of-the-art washing lines designed for both flexible films and rigid plastics (like PET and HDPE), powerful industrial Shredders, precision Granulators & Crushers, efficient Pelletizing Machines, and effective Drying Systems. Whether you require a single high-performance machine or a complete, customized turnkey production line, Energycle delivers solutions meticulously tailored to meet your unique operational needs and material specifications.

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