Free your workforce from repetitive tasks and eliminate inconsistent results. The Energycle Fully Automatic Pulverizer is engineered to transform your PVC granule grinding into a seamless, hands-off process. Drastically reduce labor costs and achieve consistent, high-quality powder output 24/7.
The Hands-Free Grinding Workflow
Automatic Material Feeding
The system begins with a vibratory feeder that automatically draws PVC granules from your storage silo or hopper. It ensures a steady, controlled flow of material into the pulverizer without any manual loading required.
Intelligent, Self-Regulating Grinding
Inside the grinding chamber, high-speed discs pulverize the granules. The system’s PLC controller constantly monitors the motor’s amperage and automatically adjusts the feed rate to maintain optimal grinding load, preventing clogs and ensuring maximum efficiency.
Automated Discharge & Sieving
The finished powder is pneumatically conveyed to a cyclone separator and a vibrating screen. The system automatically sieves the powder to your desired mesh size (20-100 mesh), with oversized particles being automatically re-routed back for re-grinding. The qualified powder is then discharged into collection bags or silos, completing the cycle.
Comprehensive Advantages of Energycle Smart & High-Performance Pulverizers
Unattended, Fully Automatic Operation
Achieve true 24/7 uninterrupted production, with automated feeding, intelligent grinding, and automatic screening and discharge – all without continuous human intervention. Significantly enhances factory operational efficiency.
Substantial Reduction in Operating Costs
Drastically cuts the need for dedicated operators, saving labor costs and optimizing energy consumption, leading to significant economic benefits for your business.
Superior & Consistent Powder Quality
Automation eliminates human error and variability. Combined with precision milling technology, it ensures every batch of powder is uniformly sized and consistently high-quality, meeting the most stringent application standards.
Precision Milling Discs & Intelligent Control
Utilizes high-quality, wear-resistant milling discs integrated with a PLC-controlled intelligent vibratory feeder that automatically adjusts feed rates based on motor load for optimal grinding efficiency and clog prevention.
High Throughput & Efficient Separation
Engineered for continuous high-capacity operations, featuring advanced cyclone separation and vibrating screen systems that efficiently separate fine powder and automatically re-route oversized particles, achieving up to 800 kg/h output.
Optional Temperature Control & Noise Reduction
Offers an optional mist injection cooling unit to prevent heat-sensitive material degradation, and customizable sound insulation enclosures to significantly reduce operational noise, adapting to diverse production environment needs.
Wide Range of Applicable Materials
Technical Specifications
| Model | Power | Rotating Diameter | Fan Power | Number of Blades | Vibration Screen Diameter | Production Capacity | Equipment Weight |
|---|---|---|---|---|---|---|---|
| RTMPF-500 | 2.2 KW | 500 mm | 4 KW | 12 + 24 | 800 mm | 150–200 kg/h | 1500 KG |
| RTMPF-600 | 4 KW | 600 mm | 5.5 KW | 13 + 26 | 1000 mm | 200–450 kg/h | 2000 KG |
| RTMPF-800 | 4 KW | 800 mm | 11 KW | 15 + 32 | 1200 mm | 500–800 kg/h | 2800 KG |
Automation & Technical FAQ
Does “fully automatic” mean zero supervision is needed?
It means the machine handles the entire operational cycle—feeding, grinding, and discharging—without continuous operator involvement. Periodic supervision is recommended for monitoring raw material supply and general system checks, but it does not require a dedicated, full-time operator.
How does the system integrate with my existing production line?
Our system is designed for flexible integration. It can be fed from a main storage silo via pneumatic conveying, and the output can be directed to collection bins or another conveyor system. We can discuss your specific layout and provide a tailored integration plan.
What safety features are included for unattended operation?
The system includes multiple safety interlocks, such as automatic shutdown for motor overload, jam detection, and emergency stop buttons. The PLC controller provides real-time diagnostics to alert staff to any potential issues, ensuring safe and reliable operation.
What makes the milling discs “high-performance”?
Our high-performance discs are crafted from a superior, wear-resistant steel alloy and feature an optimized geometry with a higher number of teeth. This design allows for a more aggressive yet precise cut, resulting in finer particles and a longer service life compared to standard discs.
How fine can the powder be, and is the particle size adjustable?
Yes, the particle size is adjustable. By changing the gap between the rotating and fixed discs, and by using different screen mesh sizes, you can consistently achieve powders typically ranging from 20 to 120 mesh, depending on your specific requirements.
Is the temperature control unit necessary for all materials?
While not always necessary, the optional temperature control unit is highly recommended when processing heat-sensitive PVC formulations or running the machine at maximum capacity for extended periods. It prevents material from melting or degrading, ensuring consistent powder quality and protecting the equipment.
Ready to Automate Your Grinding Process and Achieve Uncompromising Quality?
It’s time to upgrade to a smarter, more cost-effective, and higher-performance solution. Contact us today to discuss how our fully automatic and high-performance pulverizer can transform your operations, reduce costs, boost your productivity, and elevate your product quality.
