Free your workforce from repetitive tasks and eliminate inconsistent results. The Energycle Fully Automatic Pulverizer is engineered to transform your PVC granule grinding into a seamless, hands-off process. Drastically reduce labor costs and achieve consistent, high-quality powder output 24/7.
The Hands-Free Grinding Workflow
Automatic Material Feeding
The system begins with a vibratory feeder that automatically draws PVC granules from your storage silo or hopper. It ensures a steady, controlled flow of material into the pulverizer without any manual loading required.
Intelligent, Self-Regulating Grinding
Inside the grinding chamber, high-speed discs pulverize the granules. The system’s PLC controller constantly monitors the motor’s amperage and automatically adjusts the feed rate to maintain optimal grinding load, preventing clogs and ensuring maximum efficiency.
Automated Discharge & Sieving
The finished powder is pneumatically conveyed to a cyclone separator and a vibrating screen. The system automatically sieves the powder to your desired mesh size (20-100 mesh), with oversized particles being automatically re-routed back for re-grinding. The qualified powder is then discharged into collection bags or silos, completing the cycle.
Advantages of Full Automation
Unattended Operation
Designed for true 24/7 operation with minimal human intervention. Set your parameters and let the machine handle the entire grinding process from start to finish.
Significant Labor Savings
Drastically reduce the need for dedicated operators for loading, monitoring, and unloading, leading to substantial savings in labor costs and freeing up staff for more critical tasks.
Consistent, High-Quality Output
Automation eliminates human error and variability, ensuring every batch of powder meets the exact same specifications for particle size and quality, every time.
Wide Range of Applicable Materials
Technical Specifications
| Model | Power | Rotating Diameter | Fan Power | Number of Blades | Vibration Screen Diameter | Production Capacity | Equipment Weight |
|---|---|---|---|---|---|---|---|
| RTMPF-500 | 2.2 KW | 500 mm | 4 KW | 12 + 24 | 800 mm | 150–200 kg/h | 1500 KG |
| RTMPF-600 | 4 KW | 600 mm | 5.5 KW | 13 + 26 | 1000 mm | 200–450 kg/h | 2000 KG |
| RTMPF-800 | 4 KW | 800 mm | 11 KW | 15 + 32 | 1200 mm | 500–800 kg/h | 2800 KG |
Automation FAQ
Does “fully automatic” mean zero supervision is needed?
It means the machine handles the entire operational cycle—feeding, grinding, and discharging—without continuous operator involvement. Periodic supervision is recommended for monitoring raw material supply and general system checks, but it does not require a dedicated, full-time operator.
How does the system integrate with my existing production line?
Our system is designed for flexible integration. It can be fed from a main storage silo via pneumatic conveying, and the output can be directed to collection bins or another conveyor system. We can discuss your specific layout and provide a tailored integration plan.
What safety features are included for unattended operation?
The system includes multiple safety interlocks, such as automatic shutdown for motor overload, jam detection, and emergency stop buttons. The PLC controller provides real-time diagnostics to alert staff to any potential issues, ensuring safe and reliable operation.
Ready to Automate Your Grinding Process?
It’s time to upgrade to a smarter, more cost-effective solution. Contact us today to discuss how our fully automatic pulverizer can transform your operations, reduce costs, and boost your productivity.
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