Revolutionise Your Plastic Recycling.
Introducing the advanced PP/PE Film Shredding and Densifying Line, your all-in-one solution for transforming contaminated plastic film bales into high-value, reusable materials. Efficiently process De 200 kg/h a 1.000 kg/h and take a significant step towards sustainable operations.
Why Our System Excels
Integrated Efficiency
A complete, streamlined process from raw bales to densified, ready-to-use product.
Resultados de alta calidad
Achieve impressive material density (350-410 kg/m³), perfect for transport and further processing.
Adaptado a sus necesidades
Customisable components and capacities to perfectly match your operational scale.
Transforming Waste into Value: How It Works
Bale Shredding
Compacted PP/PE film bales are broken down by a robust single-shaft shredder into smaller, manageable pieces.
Granulación húmeda
Shredded film is cut into fine flakes in a wet granulator, which also provides initial washing.
Superior Cleaning
A sink/float tank effectively separates contaminants like mud and stones from the plastic flakes.
Densification
Cleaned film is dried and densified into irregular, high-density pellets by a specialized squeezer.
In-Depth System Capabilities
Key Operational Features
- Proceso de trituración eficiente: El sistema comienza con un trituradora de un solo eje Equipado con una tolva móvil, que rompe eficazmente fardos compactados de películas de plástico en tamaños manejables.
- Granulación húmeda avanzada: Las películas trituradas se transportan a un granulador/triturador húmedo, donde cuchillas de alta resistencia que giran a alta velocidad cortan el material en pequeñas escamas. Una pantalla personalizable controla el tamaño de las escamas, y el agua rociada en la cámara de corte lava parcialmente el material y actúa como lubricante para reducir la fricción.
- Mecanismo de limpieza superior: El tanque de hundimiento/flotación Sirve como una eficaz estación de limpieza. Unas paletas giratorias mueven las escamas de plástico a lo largo de un tanque lleno de agua, permitiendo que contaminantes como el lodo y las piedras pequeñas se hundan hasta el fondo para su eliminación.
- Salida de alta densidad: A continuación, la película de plástico limpia se procesa mediante un exprimidor, donde se densifica en gránulos irregulares mediante un tornillo grande y calentadores. Esto aumenta significativamente la densidad del material a aproximadamente 350-410 kg/m³, optimizándolo para su almacenamiento y transporte.
- Energy Saving Design: Optimizado para reducir el consumo de energía sin comprometer el rendimiento, reduciendo así los costos operativos.
- Operación fácil de usar: Requires minimal operators and is designed for straightforward maintenance and ease of use.
Especificaciones técnicas
| Modelo | Capacidad | Dimensiones (L×An×Al) | Se requieren operadores | Instalación de energía |
|---|---|---|---|---|
| PP/PE-200 | 200 kilogramos/hora | 25 × 5 × 5.5 m | 2-3 | 196 kW |
| PP/PE-500 | 500 kilogramos/hora | 28 × 6 × 5.5 m | 2-3 | 215 kW |
| PP/PE-1000 | 1.000 kg/h | 35 × 8.5 × 5.5 m | 2-3 | 401 kW |
See Our System in Action
Peace of Mind Guaranteed
Ofrecemos una garantía limitada on all our recycling machinery. Our comprehensive paquetes de instalación include expert engineers travelling to your facility to assist with the installation process, ensuring your equipment is set up for optimal performance from day one.
Preguntas frecuentes
¿Qué tipos de plástico puede procesar esta línea?
This line is specifically designed for PP (Polypropylene) and PE (Polyethylene) films, including post-consumer and post-industrial waste like packaging films, agricultural films (after pre-washing if heavily soiled), and industrial scraps.
What is the typical moisture content of the final densified product?
The squeezer component significantly reduces moisture content. Typically, the final densified pellets will have a moisture content of less than 3-5%, making them ideal for pelletising or other reprocessing applications.
Can the system handle contaminated films?
Yes, the line is designed to handle contaminated bales. The wet granulation and sink/float tank are crucial for washing and separating common contaminants like dirt, sand, and small stones. However, heavily contaminated materials might require pre-washing for optimal results.
What are the lead times and installation support?
Lead times vary based on customisation and current order volume. Please contact us for the most up-to-date information. We offer comprehensive installation support, including sending our engineers to your site for setup and commissioning.
Ready to Upgrade Your Recycling?
Get a customised proposal and the latest pricing for our PP/PE Film Shredding and Densifying Line. Let’s discuss how our technology can meet your specific recycling challenges.
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