Revolutionise Plastic Film Recycling
Our innovative PP PE Film Shredding and Densifying Line transforms challenging waste films into valuable, reusable materials. It’s a smarter way to recycle plastic film!
Why Choose Our PP PE Film Densifying Line?
High-Quality Output
Produces premium densified material, perfectly prepared for pelletizing or chemical recycling.
Efficient Processing
Transforms challenging bales of dirty or mixed PP/PE films with unparalleled efficiency.
Eco-Friendly Solution
Significantly reduces plastic waste and supports a truly circular economy for plastics.
Versatile & Customizable
Offers customization options to perfectly match your specific operational requirements.
How It Works: Step-by-Step Transformation
Our advanced system transforms challenging bales of dirty PP/PE films into high-quality densified material through a meticulous multi-stage process.
1Shredding Power
The journey begins with our robust shredder, specifically designed to break down large, compacted bales of plastic films efficiently. The shredded pieces then move smoothly onto a conveyor belt, ready for the next vital step.
2Wet Granulation Precision
Next, the material enters the wet granulator. Here, high-speed rotating knives precisely cut the film into small, uniform flakes. An integrated screen ensures only flakes of the perfect size proceed, optimising them for densification.
3Sink/Float Separation Purity
Cleanliness is key! The flakes are transferred to a sink/float separation tank. This clever process uses water density to separate valuable plastic film (which floats) from heavier contaminants (which sink), ensuring a pure feedstock.
4Squeezing and Densification Excellence
Finally, the clean, wet film enters the squeezer-densifier. Using a powerful screw press and controlled heating, this unit efficiently removes water and compresses the film into dense, irregular pellets (approx. 350-410 kg/m³ density), ready for their next life.
See the PP PE Film Densifying Line in Action!
Watch this video to see our advanced system transforming bales of PP/PE films into high-quality densified material.
Detailed Features & Technical Specifications
Key System Advantages
- ✔ Transforms bales of dirty PP/PE films effectively.
- ✔ Produces high-quality densified material (approx. 50mm length, 350-410 kg/m³ density).
- ✔ Optional secondary granulator for smaller particle sizes.
- ✔ Customization options to perfectly match your specific operational needs.
Multifunctional Extrusion Dryer Technology Benefits
- ➤ Dramatically reduces moisture content down to just 3% (from an initial ~30% for thin film).
- ➤ Increases the bulk density significantly, by up to 10 times.
- ➤ Effectively compacts the material for easier handling and storage.
Technical Specifications
| Model | Operation (Personnel) | Installation Power (kW) | Knife Material | Capacity (kg/h) |
|---|---|---|---|---|
| RTM-200 | 2-3 | 160-200 | SKD11 | 200 |
| RTM-500 | 2-3 | 200-240 | SKD11 | 500 |
| RTM-1000 | 2-3 | 400-450 | SKD11 | 1000 |
All our recycling machines come with a 1-year limited warranty.
Equipment & Processed Material Showcase
Screw
Pelletizing
Screen Mesh
Your Partner in Sustainable Recycling
The PP PE Film Shredding and Densifying Line represents a significant leap forward in plastic recycling technology. By efficiently processing post-consumer or post-industrial plastic films, this system not only streamlines recycling operations but also makes a tangible contribution to reducing environmental impact. Embrace this advanced solution to enhance your recycling efforts and champion a truly circular economy for plastics.
Ready to Enhance Your Recycling Capabilities?
For the latest pricing, lead times, or to discuss customization options, please send us a message using the form below. We’re here to help!
Frequently Asked Questions (FAQ)
What types of plastic film can this line process?
This line is specifically designed to process bales of dirty or clean Polypropylene (PP) and Polyethylene (PE) films, including post-consumer and post-industrial sources such as agricultural films, packaging films, and industrial scraps.
What is the final moisture content of the densified material?
Thanks to our advanced squeezing and densification technology, the moisture content in the final densified material is dramatically reduced to approximately 3%, down from an initial ~30% for thin film.
What is the typical bulk density of the output material?
The densified material typically achieves a bulk density of approximately 350-410 kg/m³, making it significantly easier to handle, store, and transport for further processing.
Can the line be customized to specific requirements?
Yes, we offer customization options to perfectly match your specific operational needs. This can include adjustments to capacity, integration of optional secondary granulators for smaller particle sizes, and other modifications. Please contact us to discuss your requirements.
What warranty is provided with the machines?
All our recycling machines, including the PP PE Film Shredding and Densifying Line, come with a comprehensive 1-year limited warranty for your peace of mind.
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