PP/PE Plastic Film Shredding & Densifying Washing Line
From bale to clean, dense pellets/flakes. Process 200–1000 kg/h with stable moisture and high bulk density, designed for heavily contaminated films.
Why This Line Excels
Integrated process and configurable modules deliver clean, dense output suitable for transport and downstream processing.
End-to-End Efficiency
Continuous flow from bale shredding to densified output reduces handling steps and keeps line utilization stable.
High Bulk Density
Squeeze densifying turns loose washed film into compact output that is easier to store, transport, and feed downstream.
Contamination Ready
Designed for dirty PP/PE film streams, the line removes mud, stones, paper, and labels through staged wet treatment.
Process Flow
From compacted bales to dense, reusable output, this line combines shredding, wet sizing, separation, and squeeze densifying in one continuous workflow.
Shredding
Granulation
Separation
Densify
Applications
Designed for a range of flexible PP/PE streams, from post-consumer film bales to heavily contaminated agricultural material.
Flexible Packaging Film
Post-consumer LDPE/LLDPE film, shrink wrap, commercial packaging waste, and stretch film can be washed and densified for pelletizing or resale.
Most commonAgricultural Film
Mulch film, greenhouse film, and similar dirty outdoor material can be processed with pre-sorting and optional stone-removal or hot-wash modules.
Woven & Raffia Bags
PP woven sacks, fertilizer bags, and raffia packaging can be opened, shredded, washed, and compacted into denser downstream-friendly output.
Densified Output Use
The compacted flakes or irregular pellets are suitable for feeding extruders, pelletizers, agglomerators, or direct shipment as washed material.
Contaminated Film Streams
Material carrying soil, paper, labels, moisture, and mixed light contamination can be treated through staged washing and density separation.
Technical Specifications
| Throughput Options | 200–300 kg/h · 500–700 kg/h · up to 1000 kg/h |
|---|---|
| Output Form | Densified flakes / irregular pellets |
| Bulk Density | Approx. 350–410 kg/m³ |
| Final Moisture | Typically ≤ 3–5% (material-dependent) |
| Power Demand | Approx. 120–350 kW depending on configuration |
| Water System | Closed-loop with filtration and optional DAF |
| Controls | PLC with HMI; safety interlocks and overload protection |
| Footprint | Modular, configurable layout to suit plant space |
What’s Included
Shredder + Conveyor
Single-shaft shredder with hydraulic pusher and wear-resistant cutters.
Wet Granulator
High-speed cutting, integrated screen, water flushing for pre-wash.
Sink/Float Tank
Effective density separation with skimming and sludge discharge.
Friction Washer
Optional intensive cleaning and surface dirt removal.
Squeezer-Densifier
Screw pressing and compaction for moisture reduction and bulk density.
Electrical & Piping
PLC controls, interlocks, water loop plumbing, and installation guidance.
FAQs
Click to expand the key sizing, washing, and project delivery details.
Select based on incoming bale volume, contamination, and staffing. Modular lines from 200 to 1000 kg/h with upgrade paths.
With wet granulation, sink/float, and optional friction/hot washing, you can reach ≤ 3–5% moisture and low impurity levels suitable for pelletizing.
Yes, with pre-sorting and optional modules such as a stone trap or hot wash. Heavily soiled films may reduce throughput slightly.
Yes. We provide layout design, commissioning support, and operator training with remote or onsite options.
Get a Quote
Tell us your material types, contamination level, and desired throughput. We’ll tailor a solution and layout drawing.
