Textile Fibre & Carpet Waste Single Shaft Shredder

Textile & Carpet Waste Single-Shaft Shredder

Our industrial textile waste shredder is an efficient single-shaft solution engineered to shred and process fabric, cloth and carpet waste from production. As a key piece of textile recycling equipment, it cuts and shears materials to increase bulk density and prepares uniform output for easier handling, storage and recycling.

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Textile Waste Shredder Overview

A textile waste shredder (also called a fabric shredder, cloth shredder, garment shredder, textile cutting machine, or textile scrap shredder) uses a heavy-duty single shaft with D2 blades and a hydraulic pusher to continuously draw material into the cutting chamber. The PLC automatically reverses on overload to clear jams, protecting uptime while delivering consistent particle size for downstream recycling.

Carpet Waste Shredder

Designed to handle carpet waste including tufted carpet, carpet tiles and woven rugs—even with latex or PU backing. The hydraulic pusher ensures steady feeding, while PLC auto-reverse clears jams on dense materials. Interchangeable screens tailor output size for downstream baling, washing or granulation.

Designed for Textiles: Anti-Winding Technology

Common shredders struggle with fabrics wrapping around the rotor. Our machine features a specialized anti-winding design and a zero-gap cutting tolerance to shear materials cleanly.

  • Anti-Winding Rotor: Prevents long fabrics from tangling.
  • Close Tolerance: Precision cutting action for synthetic fibers.
  • Jam-Free Logic: Intelligent auto-reverse detects load spikes instantly.
Anti-Winding Rotor Design

Core Features

Robust Main Shaft

Crafted as a solid unit via CNC machining with no weld points, enhancing durability and structural integrity under heavy loads.

High-Performance Reducer

Equipped with an H-series reducer, operating at a reduced speed with higher torque for improved cutting efficiency and stability.

Durable Cutting Blades

Blades are made from heat-treated, high-strength D2 alloy steel, effective for tough plastics, textiles, and light metals.

Direct Drive System

The reducer and main shaft are directly connected to minimize energy loss, with built-in shock absorbers to prolong machine life.

Advanced Automation

A PLC-controlled system with multiple safety features: overload protection, automatic reverse, and forward operation.

Hydraulic Feeding System

Features a hydraulic system to power the material feed cart, ensuring smooth, steady feeding with consistent pressure.

From Waste to Resource

Input: Textile and Carpet Waste
Input Material
Rolls, Carpets, Offcuts
Output: Uniform Shreds
Uniform Output
Sized for Recycling

Watch Textile Waste Shredding in Action

Consistent Output, Smooth Feeding

This demo showcases the single-shaft textile shredder breaking down mixed fabric and carpet feedstock with steady throughput and uniform discharge size.

  • Hydraulic pusher maintains even loading with minimal operator input.
  • PLC-controlled auto-reverse clears jams instantly to protect uptime.
  • Replaceable screens define the final particle size for downstream washing or pelletizing.

Processing Workflow

1. Feeding

Material loaded into hopper; hydraulic ram maintains pressure.

2. Shearing

Rotor cuts material against fixed blades with high torque.

3. Discharge

Screen ensures uniform output; waste recycled or packed.

Technical Specifications

The shredder's specifications highlight its suitability for mid-scale applications, ensuring consistent and reliable performance:

Category Specification Value
Dimensions & Capacity Effective Rolling Knife Diameter 300 – 420 mm
Shredding Chamber 600 mm – 1450 mm
Production Output 300 – 1500 kg/h
Blade Specifications Size (mm) 40×40, 50×50, 60×60
Material SKD-11, H13
Fixed Blades 4
Rotating Blades 30 – 68
Drive & Control System Motor Power 30 – 90 kW
Reducer Output Speed 72 RPM
Connection Type Direct coupling
Main Shaft Solid, 45-grade steel
Control Components PLC System Delta
Electronics Siemens contactors
Buttons Schneider
Hydraulic Power 3 – 6 kW
Cooling Air cooling

Note: The above specifications are for reference only. Actual parameters may vary depending on material properties and capacity requirements. Please contact us for a customized quotation.

Key Benefits

Enhanced Durability

The solid shaft design and premium materials provide superior resilience against wear and tear.

Improved Efficiency

Processes waste rapidly, helping facilities streamline their recycling operations and reduce costs.

Operator Safety

Automatic overload protection and reverse functions safeguard both the equipment and the operator.

Energy-Efficient

The direct-drive connection reduces energy loss, making it cost-efficient to operate over long periods.

Applications

Textile Industry

Cutting waste fabrics, offcuts, and threads for efficient disposal and recycling.

Plastic Recycling

Shredding films, bottles, and other plastic items for further processing.

Industrial Waste

Processing lightweight metals and other mixed materials for improved disposal.

Carpet Recycling

Shredding tufted carpets, carpet tiles and woven rugs, including latex/PU backing, into uniform sizes for efficient downstream processing.

Garment & Clothing Waste

Pre-shredding post-industrial offcuts and defective garments to reduce volume and prepare consistent feed for recycling lines.

Nonwoven & Fabric Scraps

Handling nonwovens, felt and fabric scraps to achieve target sizes for baling, washing or reprocessing.

Home & Upholstery Textiles

Shredding curtains, upholstery and bedding textiles; screens control output for downstream reuse or energy recovery.

Why Choose This Shredder?

This shredder is engineered to handle tough operational demands with precision. Its combination of robust construction, advanced controls, and thoughtful design makes it an essential tool for industries looking to reduce waste and improve recycling. Investing in this machine enhances productivity and supports sustainable practices.

Frequently Asked Questions

What types of materials can this shredder handle?

This shredder is highly versatile and primarily designed for textile and carpet waste. It can also effectively process various other materials, including plastic films, bottles, light metals, and general industrial waste.

How is the shredder maintained?

Maintenance is straightforward. Regular checks include blade sharpness and wear, hydraulic fluid levels, and ensuring the control system is functioning correctly. The durable D2 steel blades are designed for longevity but can be easily rotated or replaced when needed.

Can the output size of the shredded material be controlled?

Yes, the final size of the shredded material is determined by the screen mesh size installed below the cutting chamber. We offer various screen sizes to meet different processing requirements, allowing you to control the output particle size.

What safety features are included?

The machine is equipped with a comprehensive PLC control system that includes automatic overload protection. If the motor is stressed, the system will automatically reverse the shaft to clear the jam and then resume forward operation, ensuring both operator and equipment safety.

Can it shred carpet?

Yes. It processes tufted carpet, carpet tiles and woven rugs. The hydraulic pusher maintains steady feed, while PLC auto-reverse clears jams caused by dense backing. Replaceable screens define the final size for efficient downstream recycling.

Related Solutions

Explore more recycling equipment: Industrial Plastic Shredders and Plastic Recycling Machines.

Ready to Optimize Your Waste Management?

Our textile waste single shaft shredder is the ideal solution for your industry's recycling needs. Contact our team to learn more about specifications, pricing, and implementation.

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