Plastic Washing & Recycling Systems
Integrated turnkey solutions for PET, PP/PE Films, and Rigid Plastics. Engineered for high purity and maximum operational efficiency.
Get a QuoteOur Core Washing Systems
PET Bottle Recycling Washing System
Complete bottle-to-bottle grade solutions. Advanced hot washing and sorting to achieve HIGH purity rPET flakes.
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PP PE Film Regrind Washing Line
Specialized for post-consumer agricultural films and regrind. Features high-friction washing and thermal drying.
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Film Shredding & Densifying Line
Integrated solution for loose PP/PE/LDPE films. Combines shredding and compaction for efficient recycling.
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Rigid Plastic Recycling Washing Line
Heavy-duty system for HDPE bottles, pipes, and PVC. Robust crushing and separation for hard plastics.
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Woven Bags & Raffia Washing Line
Designed specifically for PP woven bags, jumbo bags, and raffia. Handles high contamination and floating materials.
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Hazardous Container Washing Line
Safe and compliant cleaning for hazardous plastic containers. Includes specialized neutralizing and treatment stages.
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Why Choose Energycle?
Modular Design
Customize your washing line to perfectly match your input material and output requirements.
Low Energy Consumption
Optimized motors and heating systems reduce operational costs and environmental impact.
Durable & Reliable
Constructed with high-quality, wear-resistant materials for long-term, stable operation.
Superior Cleaning
Advanced friction washing and rinsing technology ensures low moisture and high purity flakes.
Our Proven Washing Process
1. Debaling & Crushing
Bales are broken and plastic is shredded into smaller, uniform flakes.
2. Floating & Washing
Flakes are washed to remove contaminants like sand, dirt, and labels.
3. Hot & Friction Wash
Intensive hot washing removes glue and oil, followed by high-speed friction cleaning.
4. Dewatering & Drying
Mechanical and thermal drying reduces moisture content to under 1%.
5. Packing
Clean, dry flakes are collected and packed for reuse.
Advanced Features
Heavy-Duty Crusher/Shredder
Equipped with V-type rotor design for efficient, low-noise size reduction of rigid plastics and films.
High-Speed Friction Washer
Rotors operating at over 1,000 RPM effectively scrub material to remove the most stubborn contaminants.
Sink-Float Separation Tank
Efficiently separates polyolefins (PP/PE) from sinking materials like PET, ensuring material purity.
PLC Control System
Centralized Siemens PLC system with a touchscreen interface for intuitive operation and monitoring of the entire line.
From Pain Points to Solutions
Inconsistent Flake Purity
High Water & Energy Costs
Labor & Safety Risk
Unplanned Downtime
Machine Gallery
Live Operation
What Our Customers Say
“After commissioning the line, moisture dropped below 1% and bale yield improved. We now run longer between cleanings with more consistent purity.”
“The centralized PLC and interlocks reduced manual handling and improved safety KPIs. Operators adapted quickly thanks to the intuitive HMI.”
“Water recirculation and staged dewatering cut our utility costs without sacrificing cleanliness. Output quality is stable, which helps our downstream pelletizing.”
Frequently Asked Questions
What types of plastic can this line process?
Our plastic washing lines are modular and can be configured to process a wide range of materials, including rigid plastics like PET (bottles) and HDPE (containers, pipes), as well as soft plastics like LDPE/LLDPE film and PP woven bags. Each line is optimized for the specific material's characteristics.
What is the final quality of the recycled flakes?
The goal is to produce high-purity, contamination-free flakes ready for pelletizing or direct use in manufacturing. For PET, we typically achieve a final moisture content of less than 1%, and PVC content below 100ppm, making it suitable for producing food-grade rPET (with additional processing) or high-quality polyester fiber.
How much space and power are required?
The footprint and power requirements vary significantly based on the capacity (e.g., 500 kg/h vs. 3000 kg/h) and the specific components included. A standard 1000 kg/h PET bottle washing line might require approximately 90 meters in length and have an installed power of around 215 kW. We provide a detailed layout and power analysis with every proposal.
Do you provide installation and training?
Yes, we offer comprehensive services including overseas installation, commissioning, and operational training for your staff. Our engineers will ensure the line is running smoothly and your team is fully equipped to manage and maintain the system for optimal performance.