Plastic Agglomerator and Densifier Machine for recycling PP PE films.

High-Speed Plastic Film Agglomerator

Convert thin plastic films, woven bags, foam scrap, and light flexible plastic waste into dense, free-flowing granules for easier feeding, storage, and reuse.

This friction-based densifying machine cuts, heats, cools, and agglomerates in one chamber. It is widely used for PE and PP films, woven bags, non-woven fabric, and light foam scrap where direct densification is more practical than full pelletizing.

Key Advantages

Why processors use a film agglomerator before extrusion or direct reuse.

High-Speed Densification

Reduce the volume of fluffy film scrap quickly so the material is easier to transport, store, and meter into the next process.

Direct Conversion

Convert light scrap directly into irregular dense granules without a separate full melting stage.

Friction-Based Process

Mechanical friction creates controlled heat and semi-plasticizes the material with lower energy than a complete extrusion process.

Instant Cooling

Water injection at the right point cools the semi-plasticized mass quickly and forms stable non-sticky granules.

Working Principle

Four process stages inside one chamber.

1

Feeding and Cutting

Plastic waste enters the chamber and high-speed rotating blades shear it into smaller fragments immediately.

2

Frictional Heating

The cut fragments strike the chamber wall and rotor repeatedly. Friction generates heat and the material becomes semi-plasticized and tacky.

3

Water Quenching

Water is injected at the right moment to cool the hot mass quickly before it forms uncontrolled clumps.

4

Granulation and Discharge

The continuing blade action breaks the cooled mass into dense irregular granules, then the material discharges from the machine.

Applications

Typical materials for this densifying process.

PP and PE Films HDPE and LDPE Film Scrap PP Woven Bags PP Non-Woven Fabric Flexible PVC PS and EPS Foam Scrap Other Thin-Wall Scrap Under 2 mm

Technical Parameters

Model Capacity (kg/h) Power (kW) Volume (L) Weight (kg)
ERM-AG-100 80-100 18.5 75 890
ERM-AG-200 150-200 30 150 1130
ERM-AG-300 250-300 55 225 1518
ERM-AG-500 350-450 90 375 2500
ERM-AG-800 500-600 110 675 3800

Machine Gallery

FAQ

What is the difference between an agglomerator and a pelletizer?
A plastic agglomerator uses high-speed friction to heat and densify light plastic into irregular dense granules without full extrusion. A pelletizer melts the material completely and forms more uniform pellets through a die. Agglomeration is often used as a densifying stage before pelletizing or as a simpler standalone solution.
Are the granules ready for direct reuse?
In many cases, yes. The dense granules can feed extruders or some molding processes directly. For applications that require tighter consistency and filtration, the agglomerated material is often used as feed for a pelletizing line.
Can this machine handle wet materials?
The machine can remove a limited amount of surface moisture during the high-friction process, but it is not a dedicated dryer. Performance is best with relatively dry feedstock. The water added during operation is for controlled quenching, not for washing.

Support & Warranty

1-Year Warranty

12-month coverage for defined core components such as the motor and gearbox, excluding wear parts.

Easy Installation

Machines are shipped highly assembled and supported with operation manuals and installation guidance.

Lifetime Support

Engineering support remains available for troubleshooting, operation guidance, and spare parts supply.

Streamline Your Recycling

The plastic film agglomerator is a direct and cost-effective way to reclaim value from film and light flexible plastic scrap. Contact us for technical details, model selection, and pricing.

Contact Form

Author: energycle

Energycle is a premier global provider and manufacturer specializing in advanced, high-efficiency plastic recycling solutions. We are dedicated to engineering and producing robust, reliable machinery that covers the entire recycling spectrum – from washing and shredding to granulating, pelletizing, and drying. Our comprehensive portfolio includes state-of-the-art washing lines designed for both flexible films and rigid plastics (like PET and HDPE), powerful industrial Shredders, precision Granulators & Crushers, efficient Pelletizing Machines, and effective Drying Systems. Whether you require a single high-performance machine or a complete, customized turnkey production line, Energycle delivers solutions meticulously tailored to meet your unique operational needs and material specifications.

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