Sistemas de lavado y reciclaje de plástico

Sistemas de lavado y reciclaje de plástico

Integrated turnkey solutions for PET, PP/PE Films, and Rigid Plastics. Engineered for high purity and maximum operational efficiency.

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Product lines

Nuestros sistemas de lavado básicos

Purpose-built recycling lines engineered for every major plastic stream — from PET bottles to hazardous containers.

Sistema de lavado para reciclaje de botellas PET
Complete bottle-to-bottle grade solutions. Advanced hot washing and sorting to achieve high purity rPET flakes.
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Línea de lavado de película triturada de PP y PE
Specialized for post-consumer agricultural films and regrind. Features high-friction washing and thermal drying.
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Línea de trituración y densificación de películas
Integrated solution for loose PP/PE/LDPE films. Combines shredding and compaction for efficient recycling.
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Línea de lavado para reciclaje de plástico rígido
Heavy-duty system for HDPE bottles, pipes, and PVC. Robust crushing and separation for hard plastics.
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Tendedero de bolsas tejidas y rafia
Designed specifically for PP woven bags, jumbo bags, and raffia. Handles high contamination and floating materials.
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Línea de lavado de contenedores peligrosos
Safe and compliant cleaning for hazardous plastic containers. Includes specialized neutralizing and treatment stages.
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¿Por qué elegir Energycle?

Diseño modular

Personalice su tendedero para que coincida perfectamente con su material de entrada y sus requisitos de salida.

Bajo consumo de energía

Los motores y sistemas de calefacción optimizados reducen los costos operativos y el impacto ambiental.

Durable y confiable

Construido con materiales de alta calidad resistentes al desgaste para un funcionamiento estable a largo plazo.

Limpieza superior

La tecnología avanzada de lavado y enjuague por fricción garantiza escamas de baja humedad y alta pureza.

Cómo funciona

Nuestro proceso de lavado comprobado

From raw bales to clean, reusable flakes — five precision-engineered stages ensure the highest quality output.

1
Debaling &
Aplastante
Bales are broken apart and plastic is shredded into smaller, uniform flakes.
TrituraciónApresto
2
Floating &
Lavado
Los copos se lavan para eliminar contaminantes como arena, suciedad y etiquetas.
FlotationSeparación
3
Hot & Friction
Wash
Intensive hot washing removes glue and oil, followed by high-speed friction cleaning.
Lavado en calienteFriction
4
Dewatering &
El secado
El secado mecánico y térmico reduce el contenido de humedad a menos de 1%.
DeshidrataciónThermal dry
5
Embalaje
Clean, dry flakes are collected, quality-checked, and packed for reuse.
QCEmbalaje
1
Debaling & Crushing
Bales are broken apart and plastic is shredded into smaller, uniform flakes — ready for deep cleaning.
TrituraciónApresto
2
Floating & Washing
Flakes are washed to remove contaminants like sand, dirt, and labels through a flotation separation process.
FlotationSeparación
3
Hot & Friction Wash
Intensive hot washing removes glue and oil residue, followed by high-speed friction cleaning for thorough purification.
Lavado en calienteFriction
4
De los Puntos de Dolor a los Resultados
Mechanical and thermal drying reduces moisture content to under 1%, ensuring flakes are ready for processing.
DeshidrataciónThermal dry
5
Embalaje
Clean, dry flakes are collected, quality-checked, and packed for reuse in new products.
QCEmbalaje

Technical Specifications (PET Bottle Line Example)

Parámetro Especificación
Capacidad 1000 – 1200 kg/h
Tamaño final de las escamas 12 – 14 mm (customizable)
Contenido de humedad < 1%
Contenido de PVC <100 ppm
Potencia instalada ~215 kW
Consumo de agua 1 – 2 m³/ton (with circulation)
Huella ~90m × 8m × 6m
Automatización Centralized Siemens PLC + Touchscreen
Engineering excellence

Funciones avanzadas

Every component is purpose-built for durability, efficiency, and precision in plastic recycling.

Tanque de separación de hundimiento y flotación
Efficiently separates polyolefins (PP/PE) from sinking materials like PET, ensuring material purity.
Sistema de control PLC
Centralized Siemens PLC with touchscreen interface for intuitive operation and monitoring of the entire line.
Sistema de secado térmico
Reduces moisture to under 1% through multi-stage mechanical and thermal dewatering.
< 1% moisture
Hot Washing Module
Chemical-assisted hot wash at 85°C breaks down adhesives, oils, and organic residues for deep cleaning.
85°C deep clean
1,000+ RPM
Lavadora de fricción de alta velocidad
Rotors operating at over 1,000 RPM effectively scrub material to remove the most stubborn contaminants.
Why choose us

De Puntos de Dolor a Soluciones

Every challenge in the washing line has a targeted engineering response — here's how we solve the four most common issues.

1
Pureza Inconsistente de Escamas
Problema Residual labels, oil and glue impact downstream value.
Solución Multi-stage hot and friction washing plus sink–float separation deliver high-purity output with <1% moisture (PET example).
2
Costos Altos de Agua y Energía
Problema OPEX increases with heating and fresh water makeup.
Solución Water circulation, optimized heating and dewatering between stages reduce consumption without compromising cleanliness.
3
Riesgo Laboral y de Seguridad
Problema Manual handling and scattered controls raise incident risk.
Solución Centralized Siemens PLC with interlocks and clear HMI reduces manual intervention and improves safety and traceability.
4
Tiempo de Inactividad No Planificado
Problema Abrasive wear and contamination cause frequent stops.
Solución Heavy-duty design, wear-resistant materials and easy-access maintenance points keep uptime high and changeovers fast.

See the Line in Action

Lo que dicen nuestros clientes

"After commissioning the line, moisture dropped below 1% and bale yield improved. We now run longer between cleanings with more consistent purity."
Michael R. Gerente de planta
"The centralized PLC and interlocks reduced manual handling and improved safety KPIs. Operators adapted quickly thanks to the intuitive HMI."
Jennifer S. Director de EHS
"Water recirculation and staged dewatering cut our utility costs without sacrificing cleanliness. Output quality is stable, which helps our downstream pelletizing."
David L. Director de Operaciones

Preguntas frecuentes

¿Qué tipos de plástico puede procesar esta línea?

Our plastic washing lines are modular and can be configured to process a wide range of materials, including rigid plastics like PET (bottles) and HDPE (containers, pipes), as well as soft plastics like LDPE/LLDPE film and PP woven bags. Each line is optimized for the specific material's characteristics.

¿Cuál es la calidad final de los copos reciclados?

The goal is to produce high-purity, contamination-free flakes ready for pelletizing or direct use in manufacturing. For PET, we typically achieve a final moisture content of less than 1%, and PVC content below 100ppm, making it suitable for producing food-grade rPET (with additional processing) or high-quality polyester fiber.

¿Cuánto espacio y energía se requieren?

The footprint and power requirements vary significantly based on the capacity (e.g., 500 kg/h vs. 3000 kg/h) and the specific components included. A standard 1000 kg/h PET bottle washing line might require approximately 90 meters in length and have an installed power of around 215 kW. We provide a detailed layout and power analysis with every proposal.

¿Ofrecen instalación y capacitación?

Yes, we offer comprehensive services including overseas installation, commissioning, and operational training for your staff. Our engineers will ensure the line is running smoothly and your team is fully equipped to manage and maintain the system for optimal performance.

Ready to Start Your Recycling Project?

Contact our engineers today to discuss your specific material needs and get a custom system proposal.

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