Advanced HDPE, PP & PS Rigid Plastic Washing Plant
Unlock the Value in Your Plastic Waste. Our advanced recycling plant meticulously transforms contaminated rigid plastics into exceptionally clean, high-grade flakes, ready for high-value applications.
Request QuoteTechnical Specifications Overview
Processing Capacity
Scalable capacities from 500 kg/hr to 2000 kg/hr, precisely engineered to match your operational scale and growth ambitions.
Suitable Materials
Expertly processes post-consumer and post-industrial HDPE, PP, and PS items – including bottles, containers, lumps, and mixed rigid plastics – achieving exceptional purity through advanced contamination removal.
Output Quality
Produces consistently high-purity, uniform flakes suitable for direct re-pelletizing, injection molding, extrusion, and other demanding manufacturing applications.
The Comprehensive Recycling Journey
Automated Material Infeed
An automated feeding conveyor ensures a consistent, regulated flow of raw material into the system, laying the groundwork for optimal processing efficiency and throughput.
Primary Shredding & Metal Separation
A robust primary shredder, featuring an integrated overhead magnet for ferrous metal removal, powerfully reduces bulky rigid plastics into uniformly smaller, manageable pieces, preparing them for subsequent stages.
Precision Granulation
High-speed granulator refines the shredded material into consistently sized particles, creating an ideal feedstock for highly effective washing and density separation.
Intensive Friction Washing
Intensive screw washer(s) employ high-friction cleaning and continuous agitation to meticulously remove surface dirt, labels, adhesives, and other contaminants while efficiently conveying material.
Density-Based Sink-Float Separation
Multi-stage sink-float tanks leverage material density differences to precisely separate target plastics (HDPE, PP, PS) from heavier contaminants (e.g., residual metals, stones) and lighter fractions (e.g., paper, wood, other plastics like PET if present).
Efficient Dewatering & Thermal Drying
A combination of high-speed mechanical (centrifugal) dewatering and subsequent thermal drying system efficiently reduces moisture content to minimal levels (e.g., <1%), ensuring flake stability for storage and optimal downstream processing.
Final Air Classification & Fines Removal
A sophisticated zig-zag air classifier meticulously extracts any remaining light impurities such as fine dust, residual label fragments, and micro-plastics, perfecting the final flake quality.
Automated Collection & Packaging
An automated big-bag filling station streamlines the collection of the final, purified plastic flakes, preparing them for immediate market integration or in-house reuse.
Visualizing the Solution: Equipment Gallery
Distinctive Advantages of Our System
🛡️ Comprehensive Support & Warranty
Benefit from a robust 1-year limited warranty, expert on-site installation and commissioning, and dedicated lifelong technical support to ensure seamless operation and peace of mind.
🔧 Tailored Solutions, Not Just Machines
We don’t offer one-size-fits-all. Each plant is meticulously configured to your unique feedstock characteristics, contamination profiles, and precise output quality and purity targets.
📈 Optimized Performance & ROI
Our cutting-edge engineering and intelligent system design maximize throughput and recovery rates while significantly minimizing energy consumption, water usage, and overall operational costs, boosting your return on investment.
🌱 Championing Circularity
Empower your business to turn challenging plastic waste streams into high-value, reusable resources. Actively contribute to the circular economy, reduce landfill burden, and enhance your company’s sustainability credentials.
Ready to Revolutionize Your Plastic Recycling?
Our recycling specialists are ready to discuss your specific project needs, provide detailed quotations, clarify lead times, and offer expert technical consultation. Let’s build your ideal recycling solution together.
Get Your Professional Quote
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