Revolutionise Your Plastic Recycling.
Introducing the advanced PP/PE Film Shredding and Densifying Line, your all-in-one solution for transforming contaminated plastic film bales into high-value, reusable materials. Efficiently process 200 kg/h bis 1.000 kg/h and take a significant step towards sustainable operations.
Why Our System Excels
Integrated Efficiency
A complete, streamlined process from raw bales to densified, ready-to-use product.
Hochwertige Ausgabe
Achieve impressive material density (350-410 kg/m³), perfect for transport and further processing.
Auf Ihre Bedürfnisse zugeschnitten
Customisable components and capacities to perfectly match your operational scale.
Transforming Waste into Value: How It Works
Bale Shredding
Compacted PP/PE film bales are broken down by a robust single-shaft shredder into smaller, manageable pieces.
Nassgranulierung
Shredded film is cut into fine flakes in a wet granulator, which also provides initial washing.
Superior Cleaning
A sink/float tank effectively separates contaminants like mud and stones from the plastic flakes.
Densification
Cleaned film is dried and densified into irregular, high-density pellets by a specialized squeezer.
In-Depth System Capabilities
Key Operational Features
- Effizienter Zerkleinerungsprozess: Das System beginnt mit einem Einwellenzerkleinerer Ausgestattet mit einem beweglichen Trichter, der gepresste Ballen aus Kunststofffolien effektiv in handliche Größen zerlegt.
- Fortschrittliche Nassgranulierung: Die zerkleinerten Folien werden zu einem Nassgranulator/-brecher, wo Hochleistungsmesser, die sich mit hoher Geschwindigkeit drehen, das Material in kleine Flocken schneiden. Ein anpassbares Sieb kontrolliert die Flockengröße, und in die Schneidkammer gesprühtes Wasser wäscht das Material teilweise und wirkt als Schmiermittel, um die Reibung zu verringern.
- Überlegener Reinigungsmechanismus: Der Schwimm-/Sinktank dient als effektive Reinigungsstation. Rotierende Paddel bewegen die Kunststoffflocken durch einen wassergefüllten Tank, wodurch Verunreinigungen wie Schlamm und kleine Steine auf den Boden sinken und entfernt werden können.
- Ausgabe mit hoher Dichte: Die gereinigte Kunststofffolie wird anschließend in einem Presse, wo es mithilfe einer großen Schnecke und Heizgeräten zu unregelmäßigen Pellets verdichtet wird. Dadurch erhöht sich die Materialdichte deutlich auf ca. 350-410 kg/m³, wodurch es für Lagerung und Transport optimiert wird.
- Energy Saving Design: Optimiert, um den Energieverbrauch ohne Leistungseinbußen zu senken und so die Betriebskosten zu senken.
- Benutzerfreundliche Bedienung: Requires minimal operators and is designed for straightforward maintenance and ease of use.
Technische Spezifikationen
| Modell | Kapazität | Abmessungen (L×B×H) | Erforderliche Bediener | Installationsleistung |
|---|---|---|---|---|
| PP/PE-200 | 200 kg/h | 25 × 5 × 5.5 m | 2-3 | 196 kW |
| PP/PE-500 | 500 kg/h | 28 × 6 × 5.5 m | 2-3 | 215 kW |
| PP/PE-1000 | 1.000 kg/h | 35 × 8.5 × 5.5 m | 2-3 | 401 kW |
See Our System in Action
Peace of Mind Guaranteed
Wir bieten eine Eingeschränkte Garantie on all our recycling machinery. Our comprehensive Installationspakete include expert engineers travelling to your facility to assist with the installation process, ensuring your equipment is set up for optimal performance from day one.
Häufig gestellte Fragen
What types of plastic can this line process?
This line is specifically designed for PP (Polypropylene) and PE (Polyethylene) films, including post-consumer and post-industrial waste like packaging films, agricultural films (after pre-washing if heavily soiled), and industrial scraps.
What is the typical moisture content of the final densified product?
The squeezer component significantly reduces moisture content. Typically, the final densified pellets will have a moisture content of less than 3-5%, making them ideal for pelletising or other reprocessing applications.
Can the system handle contaminated films?
Yes, the line is designed to handle contaminated bales. The wet granulation and sink/float tank are crucial for washing and separating common contaminants like dirt, sand, and small stones. However, heavily contaminated materials might require pre-washing for optimal results.
What are the lead times and installation support?
Lead times vary based on customisation and current order volume. Please contact us for the most up-to-date information. We offer comprehensive installation support, including sending our engineers to your site for setup and commissioning.
Ready to Upgrade Your Recycling?
Get a customised proposal and the latest pricing for our PP/PE Film Shredding and Densifying Line. Let’s discuss how our technology can meet your specific recycling challenges.
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