Wasch- und Recyclinganlage für PP-PE-Folien-Mahlgut

Innenansicht einer industriellen Recyclinganlage mit einer Wasch- und Recyclinganlage für PP- und PE-Folien-Mahlgut. Die Anlage ist in leuchtendem Gelb und Blau lackiert, was die Sichtbarkeit verbessert. Sie umfasst verschiedene Förderbänder, Trichter und eine zylindrische rotierende Trommel, die alle in eine kompakte und effiziente Anlage integriert sind. Sicherheitsgeländer und ein Feuerlöscher sind sichtbar und weisen auf die vorhandenen Sicherheitsmaßnahmen hin.

Ready to transform shredded PP/PE regrind into high-quality reusable pellets? Our comprehensive washing line is meticulously designed for exactly that! It features an integrated system including a powerful Reibscheibe, an efficient floatation tank, a rapid Zentrifugaltrockner, an innovative Presse, robust extruders, and a precise pellet cutting system. Let’s dive into how some of the key components work their magic:

How It Works: Key Equipment Explained

Reibscheibe

Think of the high-speed friction washer as the powerhouse cleaner in your plastic film washing line! While optional, it’s highly recommended for achieving superior cleanliness. Inside, a long shaft spins rapidly, equipped with specially angled paddles. This dynamic core is encased in a mesh screen tunnel that helps remove water efficiently. The entire assembly sits within a chamber fitted with strategically placed water jets, ensuring a thorough scrubbing and rinsing of your plastic materials.

Schwimm-Sink-Tank

Our Sink-Float Tank is a clever, dual-action hero in the recycling process:

  • Deep Cleaning: Plastic film gets a good soak in a large water tank. This simple immersion effectively loosens stubborn dirt and contaminants.
  • Smart Separation: Thanks to density differences, the loosened debris and heavier materials (like sand or metal fragments) naturally sink to the bottom. The valuable plastic film floats effortlessly on top, ready to move to the next stage, while contaminants are easily removed from the tank.

Squeezer (Dewatering & Densifying)

Getting the moisture out is crucial before the final transformation! The squeezer is the final drying stage before extrusion, where plastic film is melted, formed, and cut into pellets. Why is drying so important? Any remaining moisture trapped in the film can turn into steam during extrusion, creating unwanted bubbles and compromising the quality of your final plastic granules.

Our squeezer tackles this challenge head-on. It uses mechanical force to compress the plastic film, literally squeezing out the water, while gentle heating aids the process. This not only dries the material but also densifies it, making it ideal for feeding into the extruder. The result? Film with a moisture content typically around just 3% – perfect for producing high-quality, bubble-free pellets!

This overview gives you a clear picture of the essential machinery in a standard PP/PE film regrind washing line. Remember, every recycling challenge is unique! There isn’t a single “right” setup. The best configuration depends heavily on the specific type of plastic film you’re processing and the nature and level of contamination. We’re excited to work with you to design and custom-build a line perfectly tailored to your needs!

Technische Spezifikationen

Eingangskapazität Approx. Footprint (L*W*H) Operators Needed Total Installation Power
500 kg/hr 45m x 15m x 6m 3-4 Approx. 499 KW
1000 kg/Std. 50m x 15m x 6m 3-5 Approx. 599 KW
  • CE certification is available for compliance and peace of mind.
  • Need higher capacity? Larger, more powerful models can be custom-built upon request. Just ask!

See It In Action: Additional Images

Warranty & Support You Can Count On

Your investment is protected! All our recycling machinery comes with a standard 1 Jahr eingeschränkte Garantie, giving you confidence from day one.

We go beyond just selling machines. We offer comprehensive Installationspakete where our experienced engineers travel directly to your facility. They’ll guide your team through the entire setup process, ensuring everything is commissioned correctly for optimal performance. Need ongoing support? We can also arrange routine maintenance teams Und operations consulting to help keep your recycling plant running smoothly and efficiently for years to come. Your success is our priority!

Ready to Start Recycling? Inquire Now!

Get the latest pricing, discuss your specific needs, and find out current lead times. Simply send us a message using the form below – we’re here to help you find the perfect recycling solution!

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Autor: Energiecle

Energycle ist ein weltweit führender Anbieter und Hersteller von fortschrittlichen, hocheffizienten Kunststoffrecyclinglösungen. Wir entwickeln und produzieren robuste, zuverlässige Maschinen für das gesamte Recyclingspektrum – vom Waschen und Zerkleinern über das Granulieren und Pelletieren bis hin zum Trocknen. Unser umfassendes Portfolio umfasst hochmoderne Waschanlagen für flexible Folien und Hartkunststoffe (wie PET und HDPE), leistungsstarke Industriezerkleinerer, Präzisionsgranulatoren, effiziente Pelletieranlagen und effektive Trocknungssysteme. Ob Sie eine einzelne Hochleistungsmaschine oder eine komplette, maßgeschneiderte, schlüsselfertige Produktionslinie benötigen – Energycle liefert Ihnen passgenaue Lösungen für Ihre individuellen Betriebsanforderungen und Materialspezifikationen.

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