Wasch- und Recyclinganlage für PP-PE-Folien-Mahlgut

Wasch- und Recyclinganlage für PP-PE-Folien-Mahlgut

Transform Plastic Waste into Valuable Resources

Introducing our advanced PP/PE Regrind Washing & Pelletising Line, engineered to efficiently convert contaminated plastic film and regrind into high-quality, reusable pellets.

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Why Choose Our System?

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High Purity Output

Achieve exceptionally clean pellets, suitable for a wide range of applications, thanks to our meticulous washing and separation processes.

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Energy Efficient Design

Optimised components and intelligent system design minimise energy consumption, reducing your operational expenditure.

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Modular & Customisable

Tailor the line to your specific input materials, contamination levels, and desired output capacity for optimal performance.

From Waste to Worth: The Transformation Process

1. Input Material: Shredded PP/PE Regrind & Film
2. Intensive Washing & Friction Cleaning: High-speed removal of contaminants.
3. Sink-Float Separation: Density-based separation of plastics from heavier impurities.
4. Mechanical & Thermal Drying (Squeezer/Dryer): Efficient dewatering to <3% moisture.
5. Extrusion & Homogenisation: Melting and mixing plastic for uniformity.
6. Pelletising: Cutting molten plastic into consistent, high-quality pellets.
Output: High-Quality Reusable Pellets

Key Equipment & Specifications

Our comprehensive washing line integrates powerful components to transform shredded PP/PE regrind into high-quality reusable pellets. This includes a Reibscheibe, ein effizientes flotation tank, eine schnelle Zentrifugaltrockner, ein innovatives Presse, robust Extruderund eine präzise Pellet-Schneidsystem. Explore some key components:

Reibscheibe

The high-speed friction washer acts as a powerhouse cleaner. Its rapidly spinning shaft with angled paddles, encased in a mesh screen tunnel, dynamically scrubs materials. Strategically placed water jets ensure thorough rinsing, making it highly recommended for superior cleanliness.

Schwimm-Sink-Tank

This dual-action component is crucial for:

  • Tiefenreinigung: Immersion in a large water tank loosens stubborn dirt and contaminants from the plastic film.
  • Intelligente Trennung: Heavier debris sinks, while the valuable plastic film floats, allowing for easy separation and removal of contaminants.

Quetscher (Entwässerung und Verdichtung)

Effective moisture removal is vital before extrusion. The squeezer employs mechanical force and gentle heating to compress and dry the plastic film, reducing moisture content to typically around 3%.

This not only prevents bubbles during extrusion but also densifies the material, making it ideal for feeding into the extruder and ensuring high-quality, bubble-free pellets.

This overview highlights key machinery. Remember, every recycling challenge is unique. The optimal configuration depends on your specific plastic type and contamination levels. We excel in designing custom-built lines tailored to your precise needs.

Technische Spezifikationen

Eingangskapazität Ungefähre Stellfläche (L*B*H) Bediener gesucht Gesamtinstallationsleistung
500 kg/h 45 m x 15 m x 6 m 3-4 Ca. 499 KW
1000 kg/Std. 50 m x 15 m x 6 m 3-5 Ca. 599 KW
  • Zur Konformität und für ein beruhigendes Gefühl ist eine CE-Zertifizierung verfügbar.
  • Need higher capacity? Larger, more powerful models can be custom-built upon request. Please enquire!

Visualising the Solution

Übersicht über die Installation der PP/PE-Folien-Mahlgut-Waschanlage
Close-up of high-quality grey industrial plastic pellets produced by the line
Industrielle Kunststoffextrusionsmaschinen im Betrieb in einer Fabrik

Warranty & Support You Can Rely On

Your investment is protected. All our recycling machinery comes with a standard 1 Jahr eingeschränkte Garantie, providing confidence from day one.

We offer more than just machines. Our comprehensive Installationspakete include dispatching experienced engineers to your facility. They will guide your team through the entire setup process, ensuring correct commissioning for optimal performance. Should you require ongoing assistance, we can also arrange Routinewartungsteams Und Betriebsberatung to help keep your recycling plant running smoothly and efficiently for years to come. Your success is our priority.

Häufig gestellte Fragen

What types of plastic can this line process?

This line is primarily designed for PP (polypropylene) and PE (polyethylene) materials, including post-consumer film, agricultural film, and post-industrial regrind. We can assess suitability for other similar thermoplastics upon request.

What is the typical moisture content of the final pellets?

Our advanced squeezer and drying systems are engineered to achieve a moisture content of approximately 3% or less. This is ideal for producing high-quality pellets and ensuring trouble-free downstream extrusion processes.

Can the washing line be customised?

Absolutely. We specialise in tailoring our recycling lines to meet specific client requirements. This includes adjustments for different types and levels of contamination, varying input materials, and desired output capacities and qualities.

What is the lead time for a new machine?

Lead times can vary based on the specific configuration, level of customisation, and current production schedules. Please contact us with your requirements for an accurate delivery estimate.

Ready to Elevate Your Recycling?

Get a customised proposal, detailed pricing, and current lead times. Send us your project requirements using the form below – we’re here to help you find the perfect recycling solution.

Demo des Kontaktformulars

Autor: Energiecle

Energycle ist ein weltweit führender Anbieter und Hersteller von fortschrittlichen, hocheffizienten Kunststoffrecyclinglösungen. Wir entwickeln und produzieren robuste, zuverlässige Maschinen für das gesamte Recyclingspektrum – vom Waschen und Zerkleinern über das Granulieren und Pelletieren bis hin zum Trocknen. Unser umfassendes Portfolio umfasst hochmoderne Waschanlagen für flexible Folien und Hartkunststoffe (wie PET und HDPE), leistungsstarke Industriezerkleinerer, Präzisionsgranulatoren, effiziente Pelletieranlagen und effektive Trocknungssysteme. Ob Sie eine einzelne Hochleistungsmaschine oder eine komplette, maßgeschneiderte, schlüsselfertige Produktionslinie benötigen – Energycle liefert Ihnen passgenaue Lösungen für Ihre individuellen Betriebsanforderungen und Materialspezifikationen.

Eine Antwort auf „PP PE Film Regrind Washing and Recycling Line“

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