The Triple-Row Sink Float Separation Tank
Experience a groundbreaking advancement in plastic separation. Our re-engineered system consolidates the power of three traditional floating tanks into one robust, highly efficient unit.
Tackle highly contaminated materials and achieve superior plastic purity with unmatched efficiency.
Why Our Triple-Row Tank is Your Premier Choice
🚀 Enhanced Separation Efficiency
The extended material travel distance through three distinct rows allows for more thorough soaking and separation, significantly improving overall process efficiency.
🛡️ Superior Contaminant Removal
Extended washing and soaking times ensure that even highly contaminated plastics can be effectively cleaned and separated, yielding higher purity.
💡 Optimised, Space-Saving Design
Our triple-row configuration delivers triple the separation power within a footprint comparable to traditional single tanks, maximising your space and resource utilisation.
💰 Cost-Effective Operation
With improved efficiency and higher throughput, the Triple-Row Sink Float Separation Tank reduces operational costs and enhances your return on investment.
How It Works: Transforming Waste Plastic into Valuable Raw Material
The working mechanism is both innovative and efficient. Our Triple-Row Sink Float Separation Tank intuitively guides plastic materials through a multi-stage purification process:
1. Material Infeed & Propulsion
A large, powerful motor drives three top screws, which continuously push the mixed plastic material forward along the length of the tank.
2. Initial Contaminant Filtration
Under these screws, a mesh screen is strategically placed to filter out small contaminants, ensuring that only the plastic materials move forward for separation.
3. Triple-Row Separation Path
The key to efficiency: unlike traditional tanks, this advanced model is split into three distinct rows. This design allows the material to travel three times the distance, providing ample time for the plastic to soak, separate based on density (sink/float), and clean thoroughly.
4. Purified Material Output
The extended washing period is crucial for removing stubborn contaminants, resulting in a higher purity of separated plastic, ready for reuse as a valuable raw material.
This advanced process allows the material to travel three times the distance of a conventional tank, ensuring maximum purification.
In-Depth Features & Technical Specifications
Key Component Functions
- Powerful Drive System: A robust motor and gearbox assembly ensures consistent and reliable operation, driving three heavy-duty top screws for material conveyance.
- Triple Screw Propulsion: These specially designed screws actively transport material through the tank, preventing blockages and ensuring a continuous, even flow.
- Integrated Mesh Screen Filtration: Strategically positioned beneath the screws to efficiently remove fine particles and small contaminants at an early stage in the process.
- Multi-Row Tank Configuration: The tank’s internal structure is intelligently divided, compelling materials along an extended path for superior soaking, agitation, and density-based separation.
- Durable, Corrosion-Resistant Construction: Fabricated from high-quality materials (e.g., SS304 stainless steel or specially treated carbon steel) for longevity and resilience in demanding industrial environments.
- Designed for Accessibility & Maintenance: Thoughtful design considerations allow for easy access for routine cleaning, inspection, and maintenance, thereby minimising operational downtime.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | TR-SFT Series (e.g., TR-SFT-5000) |
| Throughput Capacity | Approx. 1,000 – 3,000 kg/hr (varies with material type and contamination level) |
| Overall Dimensions (L x W x H) | Example: 6000mm x 2200mm x 2500mm (customisable to requirements) |
| Total Motor Power | Example: 15 kW – 22 kW (depending on model and capacity) |
| Tank Construction Material | Stainless Steel (SS304/SS316 options) or Heavy-Duty Coated Carbon Steel |
| Water Consumption | Optimised for efficiency; features water recirculation capabilities where applicable. |
| Operating Voltage | Customised to local electrical standards (e.g., 380V/50Hz, 415V/50Hz, 480V/60Hz, 3-Phase) |
Note: Specifications are indicative and fully customisable to meet specific client operational requirements and material types.
Equipment Showcase & Applications
The Triple-Row Sink Float Separation Tank is particularly effective in industries dealing with post-consumer plastics, mixed rigid plastics, or materials with a high level of contamination. Our clients consistently report significant improvements in the cleanliness and separation efficiency of their plastic streams. This machine is becoming a vital component in modern recycling facilities where high efficiency and purity levels are critical.
Comprehensive Warranty & Installation Support
Each recycling machine includes a 1-year limited warranty, covering manufacturing defects and component failures under normal operating conditions as specified in our terms.
We provide comprehensive installation services. Our experienced engineers can visit your site to assist with the setup, commissioning, and initial operational training for your team. Furthermore, arrangements for regular maintenance schedules and operational consultancy can be made to ensure optimal performance and longevity of your investment.
Invest in Future-Proof Plastic Recycling Technology
Incorporating the Triple-Row Sink Float Separation Tank into your plastic separation process is a strategic investment that promises enhanced efficiency, superior contaminant removal, and significant long-term cost savings. By tripling the separation power within a compact and optimised footprint, this tank is poised to set new industry standards and elevate your recycling operations.
Obtain Your Customised Solution & Quotation
Ready to revolutionise your plastic separation capabilities? For the latest pricing, lead times, and a personalised consultation with our experts, please complete the form below.
Frequently Asked Questions (FAQ)
Q: What types of plastic can the Triple-Row Sink Float Separation Tank process?
This tank is highly versatile and engineered to effectively separate a wide array of rigid and film plastics based on their densities. Common examples include PET, HDPE, PP, LDPE, PS, and ABS, among others. It is particularly adept at handling mixed plastic streams with varying levels and types of contamination.
Q: How does its performance compare to traditional single-row sink-float tanks?
The Triple-Row design offers a substantial enhancement in performance. By extending the material’s travel distance and effective soak/agitation time threefold within a comparable physical footprint, it achieves significantly higher separation purity and operational efficiency. This is especially beneficial for materials that are traditionally difficult to clean or separate effectively in a single pass through a conventional tank.
Q: What is the typical maintenance schedule for this equipment?
Routine maintenance typically includes daily operational checks of key moving parts (motors, screws), periodic cleaning of the tank interior and mesh screens (frequency is dependent on the level of contamination in processed materials), and regular lubrication as per the detailed operational manual provided with the equipment. We supply a comprehensive maintenance schedule and can also offer tailored service contracts to support your operations.
Q: Can this system be integrated into an existing plastic recycling line?
Absolutely. The Triple-Row Sink Float Separation Tank is designed with modularity in mind, allowing for seamless integration into both new and existing plastic recycling lines. Our technical team can work with you to assess your current setup and advise on the optimal method of integration to enhance your overall plant workflow and efficiency.
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