PP PE-folie hermaalwas- en recyclinglijn

PP PE-folie hermaalwas- en recyclinglijn

Transform Plastic Waste into Valuable Resources

Introducing our advanced PP/PE Regrind Washing & Pelletising Line, engineered to efficiently convert contaminated plastic film and regrind into high-quality, reusable pellets.

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Why Choose Our System?

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High Purity Output

Achieve exceptionally clean pellets, suitable for a wide range of applications, thanks to our meticulous washing and separation processes.

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Energy Efficient Design

Optimised components and intelligent system design minimise energy consumption, reducing your operational expenditure.

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Modular & Customisable

Tailor the line to your specific input materials, contamination levels, and desired output capacity for optimal performance.

From Waste to Worth: The Transformation Process

1. Input Material: Shredded PP/PE Regrind & Film
2. Intensive Washing & Friction Cleaning: High-speed removal of contaminants.
3. Sink-Float Separation: Density-based separation of plastics from heavier impurities.
4. Mechanical & Thermal Drying (Squeezer/Dryer): Efficient dewatering to <3% moisture.
5. Extrusion & Homogenisation: Melting and mixing plastic for uniformity.
6. Pelletising: Cutting molten plastic into consistent, high-quality pellets.
Output: High-Quality Reusable Pellets

Key Equipment & Specifications

Our comprehensive washing line integrates powerful components to transform shredded PP/PE regrind into high-quality reusable pellets. This includes a wrijvingsring, een efficiënte flotation tank, een snelle centrifugaaldroger, een innovatieve knijper, robuust extruders, en een precieze pellet snijsysteem. Explore some key components:

Wrijvingsring

The high-speed friction washer acts as a powerhouse cleaner. Its rapidly spinning shaft with angled paddles, encased in a mesh screen tunnel, dynamically scrubs materials. Strategically placed water jets ensure thorough rinsing, making it highly recommended for superior cleanliness.

Zinken-drijvende tank

This dual-action component is crucial for:

  • Dieptereiniging: Immersion in a large water tank loosens stubborn dirt and contaminants from the plastic film.
  • Slimme scheiding: Heavier debris sinks, while the valuable plastic film floats, allowing for easy separation and removal of contaminants.

Squeezer (Ontwatering & Verdichting)

Effective moisture removal is vital before extrusion. The squeezer employs mechanical force and gentle heating to compress and dry the plastic film, reducing moisture content to typically around 3%.

This not only prevents bubbles during extrusion but also densifies the material, making it ideal for feeding into the extruder and ensuring high-quality, bubble-free pellets.

This overview highlights key machinery. Remember, every recycling challenge is unique. The optimal configuration depends on your specific plastic type and contamination levels. We excel in designing custom-built lines tailored to your precise needs.

Technische specificaties

Invoercapaciteit Geschatte voetafdruk (L*B*H) Operators nodig Totaal installatievermogen
500 kg/uur 45m x 15m x 6m 3-4 Ongeveer 499 kW
1000 kg/uur 50m x 15m x 6m 3-5 Ongeveer 599 kW
  • CE-certificering is beschikbaar voor naleving en gemoedsrust.
  • Need higher capacity? Larger, more powerful models can be custom-built upon request. Please enquire!

Visualising the Solution

Overzicht van de installatie van de PP/PE-folie-hermaalwaslijn
Close-up of high-quality grey industrial plastic pellets produced by the line
Industriële machines voor de extrusie van kunststof in een fabrieksomgeving

Warranty & Support You Can Rely On

Your investment is protected. All our recycling machinery comes with a standard 1 jaar beperkte garantie, providing confidence from day one.

We offer more than just machines. Our comprehensive installatiepakketten include dispatching experienced engineers to your facility. They will guide your team through the entire setup process, ensuring correct commissioning for optimal performance. Should you require ongoing assistance, we can also arrange routinematige onderhoudsteams En operationeel advies to help keep your recycling plant running smoothly and efficiently for years to come. Your success is our priority.

Veelgestelde vragen

What types of plastic can this line process?

This line is primarily designed for PP (polypropylene) and PE (polyethylene) materials, including post-consumer film, agricultural film, and post-industrial regrind. We can assess suitability for other similar thermoplastics upon request.

What is the typical moisture content of the final pellets?

Our advanced squeezer and drying systems are engineered to achieve a moisture content of approximately 3% or less. This is ideal for producing high-quality pellets and ensuring trouble-free downstream extrusion processes.

Can the washing line be customised?

Absolutely. We specialise in tailoring our recycling lines to meet specific client requirements. This includes adjustments for different types and levels of contamination, varying input materials, and desired output capacities and qualities.

What is the lead time for a new machine?

Lead times can vary based on the specific configuration, level of customisation, and current production schedules. Please contact us with your requirements for an accurate delivery estimate.

Ready to Elevate Your Recycling?

Get a customised proposal, detailed pricing, and current lead times. Send us your project requirements using the form below – we’re here to help you find the perfect recycling solution.

Contactformulier demo

Auteur: energiecel

Energycle is een toonaangevende wereldwijde leverancier en fabrikant die gespecialiseerd is in geavanceerde, zeer efficiënte oplossingen voor plasticrecycling. Wij zijn toegewijd aan het ontwerpen en produceren van robuuste, betrouwbare machines die het volledige recyclingspectrum bestrijken - van wassen en versnipperen tot granuleren, pelletiseren en drogen. Ons uitgebreide portfolio omvat ultramoderne waslijnen die zijn ontworpen voor zowel flexibele films als stijve kunststoffen (zoals PET en HDPE), krachtige industriële versnipperaars, precisiegranulatoren, efficiënte pelletiseermachines en effectieve droogsystemen. Of u nu een enkele, krachtige machine nodig hebt of een complete, op maat gemaakte turnkey-productielijn, Energycle levert oplossingen die nauwkeurig zijn afgestemd op uw unieke operationele behoeften en materiaalspecificaties.

Eén antwoord op “PP PE Film Regrind Washing and Recycling Line”

  1. […] proces, waardoor flessen binnen enkele minuten losgemaakt en klaar voor recycling zijn. Integreer het in uw recyclinglijn om kosten te verlagen, de doorvoer te verhogen en […] te stroomlijnen.

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