대구경 HDPE 파이프 분쇄기
A heavy-duty horizontal pipe crusher for oversized HDPE, PE, PP, and selected PVC pipe scrap. It accepts long and large-diameter pipes directly, using hydraulic auto-feeding and high-torque cutting to produce uniform chips for washing, granulating, or pelletizing lines.
Built for Oversized Pipe Recycling
Large-diameter pipes are difficult to process with standard granulators because they bridge, roll, and overload the rotor. This crusher uses a wide horizontal hopper, hydraulic pusher, and reinforced cutting chamber to keep pipe feeding stable and predictable.
사전 절단이 필요 없습니다
Long pipe sections can be loaded directly into the horizontal trough, reducing manual sawing, labor cost, and handling risk before size reduction.
강력한 찢는 동작
Low-speed, high-torque rotor design grips thick pipe walls and tears material against counter knives for stable cutting performance.
Smart Hydraulic Feeding
A PLC-controlled pusher adjusts feeding pressure according to rotor load, helping prevent jams, current spikes, and idle running.
Consistent Chip Output
Screen-controlled discharge keeps particle size consistent, preparing material for secondary granulation, washing, or extrusion.
Safer Pipe Handling
Horizontal feeding keeps operators away from unstable vertical loading positions and reduces direct contact with large, heavy pipes.
중장비 건설
Reinforced frame, wear-resistant blades, and hydraulic access points support continuous industrial recycling of thick-walled pipe scrap.
대구경 파이프 재활용 문제 해결
The system is designed around the real problems of pipe recycling: unstable feeding, high wall thickness, uneven output, and difficult manual preparation.
일반적인 문제점
- Manual cutting of large-diameter pipe is slow, labor intensive, and risky.
- Standard shredders can struggle to grip round pipe and maintain steady feed pressure.
- Unstable feeding often causes jams, uneven chips, and poor downstream washing performance.
Energycle Solution
- Large horizontal hopper accepts whole pipes and long offcuts directly.
- Hydraulic ram feeding keeps pipe material pressed against the rotor at a controlled rate.
- Screen discharge and high-torque cutting deliver uniform chips for a complete recycling line.
Applications and Feed Materials
The crusher is ideal for recyclers, pipe manufacturers, municipal recovery centers, and industrial plants that need to process oversized thermoplastic pipe scrap.
HDPE and PE Pipes
Water pipes, gas pipes, drainage pipes, thick-walled pipe ends, and production offcuts can be reduced before washing and pelletizing.
Core applicationPP Pipe Scrap
Suitable for PP industrial pipe, large fittings, and mixed rigid polyolefin pipe streams that need primary reduction.
강성 플라스틱Selected PVC Pipes
PVC can be processed in selected projects. For high-throughput PVC recycling, a dedicated PVC granulator may be a better fit.
Project dependentComplete Recycling Lines
Common line integration includes conveyors, secondary granulators, friction washing, sink-float separation, drying, and pelletizing equipment.
Turnkey integrationEngineering Design
Key Components for Stable Pipe Crushing
Each major component is selected to solve one bottleneck in large pipe processing: feeding stability, torque demand, chip consistency, and maintenance access.
유압 램 피딩
The pusher continuously advances pipe material into the rotor to reduce bridging and idle running.
High-Torque Rotor
Low-speed cutting geometry delivers strong grip and controlled tearing for thick pipe walls.
조절 가능한 조리용 칼
Stationary knives can be adjusted as blades wear, helping maintain cutting efficiency over time.
유압식 개폐 호퍼
The feed box can open hydraulically for blade inspection, cleaning, and routine maintenance.
Processing Flow
The crusher acts as the primary size-reduction stage before secondary granulating, washing, drying, or pelletizing.
Whole Pipe Loading
Long or oversized pipes are placed into the horizontal feeding trough by forklift, crane, or conveyor.
유압 공급
The pusher advances automatically and adjusts feed rate according to rotor load.
분쇄
High-torque blades tear thick-walled pipe against counter knives to produce coarse, uniform chips.
Downstream Output
Chips discharge through the screen and move to secondary granulation, washing, or pelletizing.
Whole Pipe Loading
Oversized pipe enters the horizontal hopper without manual pre-cutting.
유압 공급
The ram pushes pipe material toward the rotor with controlled pressure.
분쇄
The rotor and counter knives tear the pipe into manageable chips.
Downstream Output
Screened chips can continue into washing, granulating, or pelletizing stages.
기술 사양
Final configuration depends on pipe diameter, wall thickness, throughput target, local voltage, and downstream process requirements.
| 매개변수 | 사양 |
|---|---|
| 기계 유형 | 대구경 HDPE 파이프 분쇄기 |
| 적용 가능한 재료 | HDPE, PE, PP, and selected PVC pipe scrap |
| 최대 파이프 직경 | Up to 1200 mm, customizable by model |
| Feed Method | Horizontal trough with PLC-controlled hydraulic pusher |
| 컷팅 시스템 | High-torque rotor with hardened alloy blades and counter knives |
| 출력 제어 | Interchangeable screen for controlled chip size |
| Typical Downstream Equipment | Conveyor, granulator, washing line, dryer, and pelletizer |
모바일에서 전체 표를 보려면 가로로 밀어 보세요.
Watch the Pipe Crusher in Action
See how the horizontal feeding design and high-torque cutting system process large pipe scrap with controlled, continuous feeding.
머신 갤러리
A closer look at the horizontal pipe crusher layout, heavy-duty feed opening, and industrial frame design.
Large Diameter HDPE Pipe Crusher FAQs
Answers to common questions about pipe diameter, output size, machine selection, and line integration.
표준 대형 모델은 직경 1200mm까지의 HDPE 파이프를 직접 처리할 수 있습니다. 더 크거나 특수한 파이프 크기는 맞춤형 프로젝트로 검토될 수 있습니다.
일반 파이프 길이에 대해 피드 트로우에 맞는 경우 사전 절취가 필요하지 않습니다. 수평 히opper와 수압 푸셔는 장Pipe 구간의 직접 로딩을 위해 설계되었습니다.
네. 최종 치프 크기는 스크린 개구부에 의해 제어됩니다. 스크린은 하층 granulator, washing line, 또는 pelletizing 시스템의 요구 사항에 따라 선택할 수 있습니다.
PVC 파이프 스캔을 처리할 수 있지만, 고성능 PVC 애플리케이션은 전문 PVC 파이프 및 프로파일 크러셔가 더 적합할 수 있습니다.
네. HDPE 파이프 재활용 솔루션을 위해서는, 공장과 함께 콘베이어, 두 번째 granulators, 씻기 시스템, 건조기, 그리고 펠릿화 기계와 함께 공장을 제공할 수 있습니다.
Need a Pipe Crusher for Your Recycling Line?
Send us your pipe diameter, wall thickness, material type, throughput target, and downstream process. We will recommend a suitable machine configuration.