Separador de corrientes de Foucault de alta recuperación para aluminio fino
Recover valuable fine aluminum and other non-ferrous metal particles from PET flakes, glass cullet, incinerator bottom ash, e-waste, and fine mixed recycling streams. The high-frequency concentric rotor is engineered for stable separation of particles as small as 2 mm.
Fine Non-Ferrous Metal Separation in Action
See how the high-frequency rotor generates eddy currents that eject aluminum and other non-ferrous particles away from the main material stream.
Maximize Purity and Recovery Value
Fine aluminum is easy to lose in conventional sorting. This ECS design helps recycling plants capture more value while improving the purity of downstream plastic, glass, ash, and metal fractions.
Fine Particle Recovery
Optimized for small non-ferrous fragments, the separator can recover fine aluminum particles down to about 2 mm in suitable feed streams.
Higher Product Purity
Removing aluminum, brass, copper, and other non-ferrous contaminants helps improve the quality of PET flakes, glass cullet, ash products, and upgraded scrap.
High-Intensity Rotor
The concentric rare earth magnet rotor creates a strong and uniform field for reliable ejection of small conductive particles across the belt width.
Adjustable Separation Point
Rotor speed, belt speed, feeding condition, and splitter position can be tuned to match changing material mixes and recovery targets.
Industrial-Ready Design
Heavy-duty motors, wear-resistant components, and a practical cantilever frame help the system handle demanding recycling environments.
Better Return on Waste Streams
Recovering small aluminum fractions can turn material that was previously lost into a saleable metal stream and reduce contamination penalties.
How the Eddy Current Separator Works
Material is spread into a thin layer, accelerated over a high-speed magnetic rotor, and separated by the different flight paths of non-ferrous and non-metallic particles.
Uniform Feeding
A stable single-layer feed improves exposure to the magnetic field and supports repeatable separation.
High-Speed Rotor
The magnetic rotor spins at high speed and induces eddy currents inside conductive non-ferrous particles.
Particle Ejection
Aluminum and other conductive metals are thrown forward while non-metallic material follows a shorter trajectory.
Splitter Collection
The adjustable splitter divides recovered metal from clean material according to purity and recovery requirements.
Uniform Feeding
Material is distributed evenly before entering the separation zone.
High-Speed Rotor
The rotor creates a fast-changing magnetic field at the belt end.
Particle Ejection
Conductive metals are pushed into a different flight path.
Splitter Collection
Separated fractions are collected for reuse, sale, or further processing.
Where Fine Aluminum Recovery Delivers Value
The separator is suitable for plants that need to recover small non-ferrous metals or remove conductive contamination before downstream processing.
Copos de plástico PET
Removes fine aluminum and non-ferrous contaminants to improve rPET flake purity before extrusion or food-grade upgrading.
Plastic purification
Incinerator Bottom Ash
Recovers valuable fine aluminum and other non-ferrous metals from processed ash fractions.
Metal recovery
Reciclaje de vidrio
Purifies crushed glass by removing aluminum caps, foil fragments, and other conductive contaminants.
Cullet cleaning
Actualización de ZORBA
Improves shredded non-ferrous scrap quality by separating aluminum-rich fractions from mixed metal streams.
Scrap upgrading
E-Waste Processing
Helps recover fine conductive metals from shredded electronic scrap and circuit board processing residue.
WEEE separation
Residuos de fundición
Separates non-ferrous particles from casting sand and other foundry return streams.
Industrial residue
Eddy Current Separator Configuration
Representative machine views and principle diagrams for fine non-ferrous metal recovery applications.
Built for Fine Fraction Separation
The machine combines strong rotor performance, stable feeding, practical adjustment, and service-friendly construction for continuous recycling operations.
Rotor de alta frecuencia
High-performance NdFeB rare earth magnets deliver strong surface magnetic intensity at rotor speeds up to 4000 RPM.
Alimentador vibratorio uniforme
Optional vibratory feeding helps create an even single-layer material bed for consistent separation performance.
Placa divisoria ajustable
The splitter position can be tuned by angle, height, and distance to balance purity and recovery rate.
Sistema de correa de cambio rápido
The cantilever frame design supports faster conveyor belt replacement and reduces maintenance downtime.
Eddy Current Separator Specifications
Reference specifications for common models. Final selection depends on feed size, material composition, target recovery, and available plant layout.
| Modelo | Dimensions L x W x H | Ancho efectivo de la correa | Velocidad del rotor | Velocidad de Cinta | Potencia de Motor |
|---|---|---|---|---|---|
| 40A | 2080 x 1357 x 1100 mm | 330 milímetros | 0-3000 RPM | 0-2 m/s | 0.75 kW |
| 65A | 3300 x 1500 x 1200 mm | 520 milímetros | 0-4000 RPM | 0-2 m/s | 1,5 kW |
| 80A | 3300 x 1700 x 1200 mm | 670 milímetros | 0-4000 RPM | 0-2 m/s | 2,2 kW |
| 100A | 3300 x 1900 x 1200 mm | 840 milímetros | 0-4000 RPM | 0-2 m/s | 2,2 kW |
| 120A | 3300 x 2000 x 1200 mm | 1040 milímetros | 0-4000 RPM | 0-2 m/s | 2,2 kW |
| 140A | 3300 x 2130 x 1587 mm | 1200 milímetros | 0-4000 RPM | 0-2 m/s | 2,2 kW |
Deslice horizontalmente para ver la tabla completa en movil.
Preguntas Frecuentes sobre Separador de Corriente Eddy de Alta Recuperación
Respuestas a preguntas clave sobre recuperación de aluminio fino, selección del rotor, tamaño de partícula y protección magnética del flujo ascendente.
Es un separador de corrientes inducidas optimizado para recuperar pequeños fragmentos de aluminio y otros metales no ferrosos que los separadores estándar pueden dejar pasar. Utiliza un rotor magnético de alta frecuencia, velocidad de banda controlada y ajustes de divisor ajustable para la recuperación de fracciones finas.
En corrientes de alimentación adecuadas y bien preparadas, el separador puede recuperar partículas de metal no ferrosos tan pequeñas como aproximadamente 2 mm. El rendimiento real depende de la forma de las partículas, la conductividad, la humedad, el grosor de la capa de alimentación y la cribado upstream.
Un rotor concéntrico coloca polos magnéticos a través del tambor para crear un campo fuerte y uniforme, lo que lo hace adecuado para la recuperación de no ferrosos finos de corrientes no metálicas. Un rotor excéntrico desplaza el área del polo magnético y se utiliza a menudo donde la contaminación ferrosa es más pesada.
Sí, se recomienda fuertemente. La eliminación de metales ferrosos antes del ECS protege el rotor, reduce el riesgo de daños en la correa y mejora la estabilidad de la separación de materiales no ferrosos.
Por favor, comparta el tipo de material, el rango de tamaño de partículas, el nivel de humedad, la capacidad de producción objetivo, el equipo upstream actual y si su objetivo principal es una mayor recuperación de aluminio, una mayor pureza del producto o ambos.
Recupera Más Aluminio Fino de tu Flujo de Reciclaje
Envíanos los detalles de tu material y tu objetivo de capacidad de producción. Nuestro equipo te ayudará a ajustar el ancho del rotor, el método de alimentación, la configuración del divisor y la protección magnética del flujo ascendente a tu aplicación.
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