Advanced PP/PE Film Pelletizing Machine
Film recycling pelletizing line for converting washed PP and PE film scrap into dense, uniform pellets ready for reuse.
Why It Fits Film Recycling Lines
Built for Challenging Film Feed
The line handles washed PP and PE film flakes or agglomerated material with stable feeding, melt conveyance, and pellet formation.
Turns Waste into Reusable Pellets
Compaction, extrusion, filtration, and cutting work together to convert lightweight film scrap into pellets that are easier to store, dose, and reuse.
Key Features and Advantages
Versatile Material Processing
Suitable for HDPE, LDPE, LLDPE, and PP film streams from post-industrial and post-consumer recycling.
Robust Production Duty
Durable drive, compactor, and extrusion sections support long operating hours in demanding film pelletizing plants.
Integrated Degassing and Filtration
Extrusion and melt cleaning stages help improve pellet stability and reduce residual contamination in the final product.
Uniform Pellet Output
Pelletizing and cooling sections are matched for consistent pellet size, density, and downstream handling performance.
Continuous Material Flow
The line layout supports continuous feeding, melt transfer, and pellet discharge for higher throughput stability.
Lower Raw Material Dependence
Recovered pellets can re-enter production and reduce dependence on virgin resin in suitable applications.
How Pelletizing Works
Feeding and Compaction
Washed PP and PE film enters the feeding section where material is stabilized for continuous extrusion.
Extrusion and Degassing
The film melt is plasticized and homogenized while volatiles and trapped moisture are released.
Melt Filtration
A screen changer removes residual contamination before the melt reaches the pelletizing stage.
Pellet Cutting
The cleaned melt is converted into strands or directly cut into pellets depending on the selected pelletizing method.
Cooling and Drying
Pellets are cooled, dewatered, and stabilized so they are ready for conveying and storage.
Collection and Reuse
Finished pellets are transferred to storage or packaging for reuse in manufacturing or compounding.
Operational Benefits
Environmental Benefit
Converts plastic film waste into reusable pellets and helps reduce landfill load and virgin resin demand.
Economic Return
Improves the value of recovered film scrap and supports internal material reuse in suitable production workflows.
Compact Line Integration
Suitable for film washing lines, reprocessing cells, and recycling plants that need integrated pellet production.
Main Technical Parameters
| Model | Capacity (kg/h) | L/D Ratio | Compactor Power (kW) | Main Extruder Power (kW) | Staff Required |
|---|---|---|---|---|---|
| EMP2-85 | 100-200 | 33:1 | 37 | 55 | 2-3 |
| EMP2-100 | 200-300 | 33:1 | 45 | 75 | 2-3 |
| EMP2-120 | 300-400 | 33:1 | 55 | 90-110 | 2-3 |
| EMP2-150 | 500-600 | 36:1 | 110 | 185 | 2-3 |
| EMP2-160 | 700-800 | 36:1 | 132 | 220 | 2-3 |
| EMP2-180 | 800-1000 | 36:1 | 180 | 280-315 | 2-3 |
Specifications may change with configuration. Contact us for a line matched to your target material, throughput, and pellet quality requirement.
Machine Showcase
FAQ
Which materials can this pelletizing line process?
What output capacity is available?
Does the system include melt filtration?
What is needed to size the right line?
Need a pelletizing line matched to your film scrap?
Send your material type, washing condition, target capacity, and preferred pelletizing method. We can help define the suitable line layout and quotation scope.
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